KATO HD1023 III & HD1023 III-LC HYDRAULIC EXCAVATOR WORKSHOP SERVICE REPAIR MANUAL




APPLICABLE MODEL & SERIAL NUMBER:
HD1023 III: 9478101 AND ABOVE
HD1023 III-LC: 9478101 AND ABOVE


ENGINE COVERED:
5.86L 6-CYLINDER IN-LINE, 4-CYCLE, MITSUBISHI 6D34-TLE2A TURBOCHARGED DIESEL ENGINE


CONTENTS:
INTRODUCTION
PRECAUTIONS ON INSPECTION
LUBRICATION
TIGHTENING TORQUE
SPECIFICATIONS
WORKING RANGE
ENGINE-RELATED EQUIPMENT
REMOVAL & MOUNTING OF ENGINE
ENGINE CONTROL SYSTEM
AIR CLEANER SYSTEM
ENGINE COOLING SYSTEM
REPLACEMENT AND ADJUSTMENT
ACCELERATOR ACTUATOR
HYDRAULIC PUMP EQUIPMENT
MAIN MECHANISM
MEASUREMENT AND ADJUSTMENT
PRESSURE OF PRESSURIZED OIL
CONTROL EQUIPMENT
EQUIPMENT RELATED TO CONTROL DEVICES
FRONT ATTACHMENT
REMOVAL AND MOUNTING
SWING EQUIPMENT
REMOVAL & MOUNTING OF SWING EQUIPMENT
LOWER STRUCTURE-RELATED EQUIPMENT
TRAVEL EQUIPMENT
LAYOUT OF ELECTRICAL EQUIPMENT
HEATER SYSTEM
CONSUMABLE PARTS GUIDE
AIR CONDITIONER SYSTEM
BATTERY HANDLING SYSTEM
BULB REPLACEMENT SYSTEM
FUSE REPLACEMENT SYSTEM
HIGH CURRENT FUSE REPLACEMENT
INSPECTION & REPLACEMENT OF WIPER BLADE
HYDRAULIC CIRCUIT DIAGRAM
ELECTRICAL CIRCUIT DIAGRAM



THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:

# ALL WINDOWS VERSION
# ALL MAC VERSION

# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE

# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE


THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.