MERCURY MERCRUISER 8.1L 496CID # NUMBER 30 SERVICE REPAIR MANUAL




Models Covered in This Manual
Sterndrive (MCM) Model Serial Number
496 Mag HO 0M000000 & Up
496 Mag 0M000000 & Up
Inboard (MIE) Model Serial Number
8.1S HO 0M000000 & Up
8.1S Horizon 0M000000 & Up


ENGINE COVERED:
8.1L (496 CID) PETROL ENGINE


CONTENTS:
GENERAL INFORMATION
MAINTENANCE
TROUBLESHOOTING
ENGINE
REMOVAL & INSTALLATION
STARTING SYSTEM
IGNITION SYSTEM
CHARGING SYSTEM
FUEL SYSTEM
FUEL INJECTION
COOLING SYSTEM
EXHAUST SYSTEM
EXHAUST MANIFOLDS/ELBOWS
DRIVES
VELVET DRIVE TRANSMISSION
HURTH TRANSMISSION
POWER STEERING SYSTEM



THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:

# ALL WINDOWS VERSION
# ALL MAC VERSION

# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE

# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE


THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.