MERCURY MERCRUISER QUICKSILVER #22 WORKSHOP SERVICE REPAIR MANUAL




APPLICABLE MODEL:
Sterndrive (MCM) Serial Number
D2.8L D-Tronic 0K000001 and Above
D4.2L D-Tronic 0K000001 and Above


Inboard (MIE) Serial Number
D2.8L D-Tronic 0K000001 and Above
D4.2L D-Tronic 0K000001 and Above


ENGINE COVERED:
2.8L IN-LINE 4-CYLINDER DIESEL ENGINE
4.2L IN-LINE 6-CYLINDER DIESEL ENGINE


CONTENTS:
GENERAL INFORMATION
MAINTENANCE
TROUBLESHOOTING
REMOVAL AND INSTALLATION
STERNDRIVE (MCM) MODELS
INBOARD (MIE) MODELS
ENGINE MECHANICAL
D2.8L D-TRONIC
D4.2L D-TRONIC ENGINES
ELECTRICAL SYSTEM
STARTING SYSTEM
CHARGING SYSTEM
GLOW PLUG SYSTEM (IF EQUIPPED)
INSTRUMENTATION
WIRING DIAGRAMS
FUEL SYSTEM
DESCRIPTION
FUEL DELIVERY PUMP AND FUEL FILTER
INJECTORS
INJECTION PUMP
EDI DIAGNOSIS
COOLING SYSTEM
SEAWATER COOLING SYSTEM
CLOSED COOLING SYSTEM
INTAKE AND EXHAUST SYSTEM
INTERCOOLER
INTAKE / EXHAUST MANIFOLD
ELBOWS AND RISERS
TURBOCHARGER
DRIVE SYSTEM
ZF / HURTH TRANSMISSIONS
PROPELLER SHAFT MODELS
POWER STEERING SYSTEM
PUMP AND RELATED COMPONENTS



THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:

# ALL WINDOWS VERSION
# ALL MAC VERSION

# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE

# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE


THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.