Warman slurry pump installation, operation, maintenance and parts manual
Models:
AH, AHP, AHU, HH, L, M, XU SLURRY PUMPS
Contents:
SECTION 1 PAGE
PREFACE ................... 1
SAFETY INFORMATION .........2
PUMP IDENTIFICATION CODE....3
OPERATING INFORMATI.........4
INSTALLATION OF PUMP UNITS ON BASE PLATES ... 4
FOUNDATIONS ..................................4
SHAFT ALIGNMENT ..............................4
PIPING ...................................... 4
SUCTION CONDITIONS .......................... 5
PRESSURE CONDITIONS ..........................5
START-UP OF PUMP ............................ 6
SHUTTING DOWN PROCEDURE ......................8
MAINTENANCE ..................................9
IMPELLER ADJUSTMENT ......................... 9
BEARING LUBRICATION...........................9
GREASE LUBRICANTS ............................10
BEARING SEALS ................................11
SHAFT SEAL CARE ..............................12
GREASE LUBRICATION OF CENTRIFUGALLY
SEALED IMPELLER RINGS ........................12
SPARE PARTS ..................................13
WEARING PARTS REPLACEMENT ....................13
STOCK LEVELS .................................13
PART NUMBERS ................................ 13
WARMAN PATENTS................................14
PUMP STORAGE PROCEDURES ......................15
SECTION 2
BEARING ASSEMBLY INSTRUCTIONS .................1
SIZES ASC, B, C, CAM, D, DAM, DSC,
E, EAM, ESC, F, FAM, FG, G, GAM AND GH ........1
GENERAL NOTES .................................1
ROLLER BEARING CLEANLINESS ....................1
BEARING ASSEMBLY ..............................2
FITTING GREASE RETAINERS AND BEARING CONES.... 2
FITTING IMPELLER END BEARING CUP TO HOUSING .. 2
FITTING SHAFT TO BEARING HOUSING ..............3
GAP MEASUREMENT ...............................3
ADJUSTMENT OF BEARING ........................ 4
END PLAY MEASUREMENT...........................5
FITTING LABYRINTHS, V-RINGS, PISTON RINGS,
AND LOCKNUT....................................6
BEARING SEAL ASSEMBLY TYPE -10
STARTING JUNE 1, 1990 .........................6
BEARING SEAL ASSEMBLY UNITS MANUFACTURED
PRIOR TO JUNE 1, 1990 ........................ 7
SECTION 3
BEARING ASSEMBLY INSTRUCTIONS .................1
SIZES N, P, Q, R, RS, S, SH, T, TH, U,
CC, DD, EE, FF, AND GG ........................1
GENERAL NOTES .................................1
ROLLER BEARING CLEANLINESS ....................1
OIL LUBRICATED OR FILLED BEARING ASSEMBLIES ...1
BEARING ASSEMBLY ..............................2
FITTING OF DRIVE END INNER RING BEARING
AND IMPELLER END BEARING...................... 2
FITTING OF DRIVE END OUTER BEARING TO
HOUSING .......................................3
FITTING SHAFT TO BEARING HOUSING ..............3
FITTING LABYRINTHS, PISTON RINGS, AND
LOCKING SCREWS ................................4
CHECKING BEARING FITTED END PLAY ..............4
SECTION 4 FRAME PAGE
FRAME ASSEMBLY INSTRUCTIONS .................. 1
FITTING BEARING ASSEMBLY TO BASE ............. 1
FITTING FRAME PLATE AND COVER
PLATE BOLTS .................................. 2
SECTION 5 PUMP SEAL ASSEMBLY
GLAND ASSEMBLY ............................... 1
RELEASE COLLAR ............................... 9
INSTALLATION ................................. 9
REMOVAL ...................................... 9
CENTRIFUGAL SEAL ASSEMBLY .................... 11
METAL EXPELLER RING .......................... 11
RESTRICTED FLOW CENTRIFUGAL SEAL ............. 14
RUBBER EXPELLER RING...........................21
MECHANICAL SEAL .............................. 23
SECTION 6 PUMP LINER ASSEMBLY
GENERAL NOTES ................................. 1
LINER CONFIGURATION CHART...................... 1
TORQUE TABLE FOR COVER PLATE BOLTS ............ 2
PUMP ASSEMBLY, METAL LINERS 2 PARTS .......... 3
PUMP ASSEMBLY, METAL LINERS 3 PARTS .......... 6
PUMP ASSEMBLY, ELASTOMER LINERS 2 PARTS....... 9
PUMP ASSEMBLY, ELASTOMER LINERS 3 PARTS
WITH INTEGRAL VOLUTE LINER SEALS .............. 11
PUMP ASSEMBLY, ELASTOMER LINERS 3 PARTS
WITH SEPARATE VOLUTE LINER SEALS............... 13
PUMP ASSEMBLY, ELASTOMER LINERS 4 PARTS
WITH INTEGRAL VOLUTE LINER SEALS .............. 15
PUMP ASSEMBLY, ELASTOMER LINERS 4 PARTS
WITH SEPARATE VOLUTE LINER SEALS............... 17
PUMP ASSEMBLY, UNLINED PUMPS .................. 19
IMPELLER CLEARANCE ADJUSTMENT ................. 28
PUMP DISMANTLING .............................. 29
PUMP ASSEMBLY TOOLS ........................... 30
SECTION 7
FAULT FINDING CHART ............................ 1