ROYAL ENFIELD CLASSIC 500 & CLASSIC 350 BIKE WORKSHOP SERVICE REPAIR MANUAL




OWNER'S MANUAL ALSO INCLUDED WITH THIS MANUAL



ENGINE COVERED:
346 cc 1-CYLINDER, 4-STROKE, AIR-COOLED
499 cc 1-CYLINDER, 4-STROKE, AIR-COOLED



CONTENTS:
INTRODUCTION
GENERAL INFORMATION
PERIODICAL MAINTENANCE
TIGHTENING TORQUE
TECHNICAL SPECIFICATIONS
SPECIAL SERVICE TOOLS
ENGINE LUBRICATION SYSTEM
LUBRICATION SYSTEM
HYDRAULIC TAPPETS (RHVL)
AUTO DECOMPRESSOR
ELECTRIC STARTING SYSTEM
SPRAG MECHANICAL
AUTO CHAIN TENSIONER ASSEMBLY
ENGINE BREATHER SYSTEM
INLET MANIFOLD & THROTTLE BODY
BLOW UP CHARTS
ENGINE DISMANTLING
ENGINE INSPECTION
ENGINE ASSEMBLY
ENGINE MANAGEMENT SYSTEM
CARBURETOR SYSTEM
FRONT WHEEL-DISC BRAKE
OVERHAULING CALIPER & MASTER CYL.
WHEEL DISC-BRAKE DRUM
SUSPENSION SYSTEM
STEERING SYSTEM
SHOCK ABSORBER-SWING ARM
ELECTRICAL SYSTEM
BATTERY SYSTEM
CHARGING SYSTEM
STARTER COIL-PULSAR COIL
IGNITION COIL-SUPPRESSOR CAP
RELAY STARTER-IC FLASHER
E-STARTER MOTOR-RR UNIT
CLUTCH & STARTER SWITCH
TROUBLE SHOOTING
WIRING DIAGRAMS





THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:

# ALL WINDOWS VERSION
# ALL MAC VERSION

# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE

# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE


THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.