CASE CX160 Crawler Excavators Service Manual

This is the COMPLETE official full service repair manual for the CASE CX160 Crawler Excavators. Professional workshop technicians use and trust this service manuals - now you can too!

GENERAL INFORMATION
Safety, general information and standard torque data
General specifications and special torque setting

ENGINE
Removal and installation of the engine
Radiator and oil-cooler
Engine specifications *
Disassembly and assembly of the engine *

FUEL SYSTEM
Fuel tank
Fuel engine system *

ELECTRICAL SYSTEM
Electrical system, electrical and electronic troubleshooting
Inspection and maintenance of batteries and connecting a booster battery
Main and engine electronic control boxes

UNDERCARRIAGE
Removal and installation of tracks
Rollers
Sprocket
Idler wheel and tension shock absorber

DRIVE TRAIN
Drive motor and final drive transmission removal and installation
Drive motor and final drive transmission disassembly and assembly
Swing reduction gear, removal and
Swing reduction gear, disassembly and assembly

UNDERCARRIAGE HYDRAULICS

UPPERSTRUCTURE HYDRAULICS
Depressurising and decontaminating the hydraulic system, use of the vacuum pump and bleeding the components
Specifications, troubleshooting, checks and hydraulic pressure settings
Hydraulic reservoir removal and installation
Main and pilot pumps, removal and installation
Main hydraulic control valve, removal and installation
Attachment cylinders, removal and installation
Hydraulic swivel, removal and installation
Pilot blocs, removal and installation
Swing motor, removal and installation
Main hydraulic pump, disassembly and assembly
Main hydraulic control valve, disassembly and assembly
Attachment cylinders, disassembly and assembly
Hand control levers, disassembly and assembly
Foot control levers, disassembly and assembly
Six-solenoid valves, disassembly and assembly
Caution valve, disassembly and assembly
Safety vave
Hydraulic swivel, disassembly and assembly
Swing motor, disassembly and assembly
Hydraulic functions

UPPERSTRUCTURE
Upperstructure, turntable and counterweight
Boom, dipper and bucket
Seat and seat belt
Cab and cab equipment

Large format hydraulic and electrical schematics

* Consult the Engine Service Manual - Not included - sold separately

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CASE CX160 Crawler Excavators GENERAL INFORMATION
CASE CX160 Crawler Excavators Safety, general information and standard torque data
CASE CX160 Crawler Excavators General specifications and special torque setting

CASE CX160 Crawler Excavators ENGINE
CASE CX160 Crawler Excavators Removal and installation of the engine
CASE CX160 Crawler Excavators Radiator and oil-cooler
CASE CX160 Crawler Excavators Engine specifications *
CASE CX160 Crawler Excavators Disassembly and assembly of the engine *

CASE CX160 Crawler Excavators FUEL SYSTEM
CASE CX160 Crawler Excavators Fuel tank
CASE CX160 Crawler Excavators Fuel engine system *

CASE CX160 Crawler Excavators ELECTRICAL SYSTEM
CASE CX160 Crawler Excavators Electrical system, electrical and electronic troubleshooting
CASE CX160 Crawler Excavators Inspection and maintenance of batteries and connecting a booster battery
CASE CX160 Crawler Excavators Main and engine electronic control boxes

CASE CX160 Crawler Excavators UNDERCARRIAGE
CASE CX160 Crawler Excavators Removal and installation of tracks
CASE CX160 Crawler Excavators Rollers
CASE CX160 Crawler Excavators Sprocket
CASE CX160 Crawler Excavators Idler wheel and tension shock absorber

CASE CX160 Crawler Excavators DRIVE TRAIN
CASE CX160 Crawler Excavators Drive motor and final drive transmission removal and installation
CASE CX160 Crawler Excavators Drive motor and final drive transmission disassembly and assembly
CASE CX160 Crawler Excavators Swing reduction gear, removal and
CASE CX160 Crawler Excavators Swing reduction gear, disassembly and assembly

CASE CX160 Crawler Excavators UNDERCARRIAGE HYDRAULICS

CASE CX160 Crawler Excavators UPPERSTRUCTURE HYDRAULICS
CASE CX160 Crawler Excavators Depressurising and decontaminating the hydraulic system, use of the vacuum pump and bleeding the components
CASE CX160 Crawler Excavators Specifications, troubleshooting, checks and hydraulic pressure settings
CASE CX160 Crawler Excavators Hydraulic reservoir removal and installation
CASE CX160 Crawler Excavators Main and pilot pumps, removal and installation
CASE CX160 Crawler Excavators Main hydraulic control valve, removal and installation
CASE CX160 Crawler Excavators Attachment cylinders, removal and installation
CASE CX160 Crawler Excavators Hydraulic swivel, removal and installation
CASE CX160 Crawler Excavators Pilot blocs, removal and installation
CASE CX160 Crawler Excavators Swing motor, removal and installation
CASE CX160 Crawler Excavators Main hydraulic pump, disassembly and assembly
CASE CX160 Crawler Excavators Main hydraulic control valve, disassembly and assembly
CASE CX160 Crawler Excavators Attachment cylinders, disassembly and assembly
CASE CX160 Crawler Excavators Hand control levers, disassembly and assembly
CASE CX160 Crawler Excavators Foot control levers, disassembly and assembly
CASE CX160 Crawler Excavators Six-solenoid valves, disassembly and assembly
CASE CX160 Crawler Excavators Caution valve, disassembly and assembly
CASE CX160 Crawler Excavators Safety vave
CASE CX160 Crawler Excavators Hydraulic swivel, disassembly and assembly
CASE CX160 Crawler Excavators Swing motor, disassembly and assembly
CASE CX160 Crawler Excavators Hydraulic functions

CASE CX160 Crawler Excavators UPPERSTRUCTURE
CASE CX160 Crawler Excavators Upperstructure, turntable and counterweight
CASE CX160 Crawler Excavators Boom, dipper and bucket
CASE CX160 Crawler Excavators Seat and seat belt
CASE CX160 Crawler Excavators Cab and cab equipment

CASE CX160 Crawler Excavators Large format hydraulic and electrical schematics