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Porsche 911 997 Workshop Service Manual 2005-2006

Porsche 911 997 Workshop Service Manual 2005-2006

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Loaded with Hi Resolution illustrations, instructions, photos, and diagrams, complete to service and repair your Porsche. Read and print pages directly from the CD.


Models Covered :

Porsche 911 Turbo
Porsche 911 Carrera
Porsche 911 997


Manual Covers :


Diagnostic System
Technical data, engine
Mounting Specification for connecting rod bolts
Technical Data, Lubrication System
Technical Data, Cooling System
Basic Safety Instructions for working with the fuel system
Technical Data, Fuel System
Emptying and filling the fuel tank
Calibrating Fuel-Level Sensor System
Technical Data, Intake System
Technical Data, Exhaust System
External Power Connecting, Jump lead Starting
Work Instructions after Disconnecting the battery
Electrical Emergency Release for lid
Technical Data, Transmission
Technical Data, on Front Final Drive
Convertible Top Service Position
Overview of Convertible Top Components
Diagram of Convertible Top
Calibrating Convertible Top
Assembly instructions for Hardtop assembly Fixture
Care and cleaning of the convertible top
Processing of Porsche-2 component window bonding agents
Calibrating AWS control Unit
Laying compressor/condenser line
Laying compressor/evaporator line
Converting headlights for Left/Right hand driving
Bulb Table and installation instructions
Optical waveguide MOST bus
Connector General Information
Sales Check
Minor maintenance
Major maintenance
On board diagnosis
Additional maintenance of drive belt
Additional maintenance of spark plugs
Additional maintenance every 90,000 km/60.000 mls or every 6 years
Additional maintenance every 180,000km
Removing and installing engine
Disassembling and assembling engine
Removing and installing engine carrier
Removing and installing crankshaft
Removing and installing crankshaft sealing ring- Flywheel side
Removing and installing double mass flywheel
Removing and installing drive plate for converter
Removing and install crankshaft sealing ring belt pulley side
Removing and installing belt pulley/vibration damper
Removing and installing drive belt
Removing and installing camshaft, adjusting timing
Removing and installing bearing cover intermediate shaft
Removing sealing ring for bearing cover for intermediate shaft
Removing and installing solenoid hydraulic Valve
Removing and installing cylinder head
Disassembling and assembling cylinder head
Machining the cylinder head
Checking valve guide
Removing and installing actuator for inlet camshaft
Removing and installing cylinder head cover engine removed
Checking engine oil level
Engine oil and oil filter change
Removing and installing oil filler neck
Checking cooling system
Removing installing air guide
Draining and filling in coolant
Removing and installing reservoir and installing coolant pump
Removing and installing coolant ump
Removing and installing coolant regulator
Removing and installing radiator
Checking fuel pressure
Removing and installing filler neck
Removing and installing fuel tank
Removing and installing carbon canister
Checking quantity of delivered by fuel pump
Removing and installing fuel pump
Removing and installing air cleaner element
Removing and installing air cleaner housing
Removing and installing injection valves
Removing and installing throttle body
Removing and installing intake distributor
Removing and install oxygen sensor in front of catalytic converter
Removing and installing DME control module
Removing and installing oxygen sensor behind catalytic converter
Removing and installing tuning pipe
Removing and installing exhaust manifold
Removing and installing rear silencer
Removing and installing tailpipe
Removing and installing secondary air pump
Removing and installing catalytic converter
Battery trickle charge
Removing and installing battery
Removing and installing battery cover
Removing and installing three phase generator
Removing and installing starter
Removing and installing ignition switch
Removing and installing spark plugs
Removing and installing knock sensor
Bleeding the clutch system
Checking clutch pedal
Removing and installing the clutch pedal
Removing and installing clutch slave cylinder
Removing and installing guide sleeve
Removing and installing clutch
Checking clutch plate for wear
Removing and installing converter housing
Removing and installing torque converter sealing ring
Removing and installing torque converter
Checking and topping up transmission oil
Changing transmission oil
Removing and installing shift lever knob
Removing and installing shift console
Removing and installing shift and selector cables
Removing and installing transmission
Removing and refitting transmission
Removing and installing sealing ring for input shaft
Checking and topping up the ATF
Changing ATF
Removing and installing selector knob
Removing and installing selector support
Removing and installing selector level cable
Removing and installing Tiptronic rocker switch
Removing and installing the tiptronic control module
Removing and refitting the automatic transmission
Removing and installing ATF pan
Replacing ATF filter
Removing and installing ATF cooler
Removing and installing electrohydraulic control unit
Removing and installing cardan shaft
Removing and installing sealing ring for right hand halfshaft flange
Removing and installing sealing ring for left halfshaft flange
Removing and installing sealing ring for short halfshaft flange
Removing and installing right halfshaft flange
Removing and installing left halfshaft flange
Removing and installing short halfshaft flange
Removing and installing long halfshaft flange
Removing and installing cover for front final drive
Removing and installing sealing ring for front halfshaft flange
Checking operation of the viscous clutch
Removing and installing the viscous clutch
Removing and installing support for the front final
Removing and installing cardan flange
Removing and installing sealing ring for cardan flange
Removing and installing front final drive
Checking and topping up oil for front final drive
Changing oil for front final drive
Removing and installing connecting link
Removing and installing front spring strut
Disassembling and assembling front spring strut with and without PASM
Removing and installing drive shaft
Removing and installing rear spring strut
Disassembling and assembling rear spring strut with and without PASM
Removing and installing connecting link
Removing and installing PASM control unit
Removing and installing wheel
Balancing/optimizing wheels
Checking disc wheels
Removing and installing wheel electronics
Removing and installing tyre pressure monitoring system control unit
Removing and installing antenna for tyre pressure monitoring system
Tyre mounting for vehicle with and without tyre pressure monitoring system
Suspension alignment complete
PSM/ABS check using the PIWIS tester
Checking the thickness of the disc brake pads
Removing and installing front brake pads
Checking the thickness of the rear brake pads
Removing and installing the rear disc brake
Removing and installing the front brake disc
Removing and installing the front PCCB brake
Checking front PCCB brake discs
Removing and installing rear brake disc
Removing and installing the rear PCCB brake
Checking rear PCCB brake discs
Adjusting the parking brake shoes
Bleeding brake system
Checking brake fluid level
Replacing brake fluid
Checking the fluid level for the power assisted steering
Removing and installing steering wheel
Removing and installing steering column
Removing and installing power steering gear
Replacing closing panel
Replacing front panel
Replacing front floor
Removing and installing wing
Removing and installing front wheel housing liner
Replacing front wheel housing Replacing front outer side member
Replacing inner front side member
Replacing front side member
Removing and installing cowl panel cover
Repairing threaded bushing for belt connection
Replacing roof
Replacing roof pillar
Replacing rear cross member
Replacing windscreen frame
Removing and installing rear centre panel
Disassembling and assembling rear centre panel
Replacing rear centre panel reinforcement
Replacing centre side member
Replacing lower side member reinforcement
Removing and installing deformation element
Removing and installing cover for front underbody
Removing and installing cover for centre underbody
Removing and installing for rear underbody
Replacing rear side member
Replacing side section
Replacing rear wheel housing
Removing and installing rear wheel housing liner
Removing and installing for front lid
Removing and installing servo motor for front lid release
Removing and installing lower part of lid lock
Removing and installing front upper part of lid lock
Adjusting front lid
Removing and installing front cover
Disassembling and assembling front lid
Removing and installing front lid hinge
Removing and installing front pneumatic spring
Removing and installing front lid seal
Removing and installing filler flap
Removing and installing switching element for filler flap
Removing and installing release for rear lid
Removing and installing servo motor for emergency release
Removing and installing front emergency release
Removing and installing motor for rear lid release
Removing and installing lower part of lid lock at rear
Removing and installing rear upper part of lid lock
Removing and installing rear lid
Disassembling and assembling rear lid
Removing and installing rear lid hinge
Removing and installing rear pneumatic spring
Disassembling and assembling key
Removing and installing door handle
Disassembling and assembling door handle
Removing and installing door lock
Removing and installing striker pin
Removing and installing door unit carrier
Disassembling and assembling door unit carrier
Removing and installing door handle
Removing and installing crash support
Adjusting front door
Removing and installing door
Disassembling and assembling door
Replacing door hinge
Removing and installing door latch snib
Removing and installing rubber seal for door
Removing and installing rubber seal for door cabriolet
Removing and installing rubber seal for door
Removing and installing central locking switch
Removing and installing control unit for rear convenience sytems
Removing and installing switch for sliding roof
Removing and installing motor for sliding roof
Removing and installing frame for sliding roof
Disassembling and assembling frame for sliding roof
Removing and installing air deflector
Removing and installing cover for sliding roof
Removing and installing seal for sliding roof
Adjusting convertible top
Removing and installing convertible top
Convertible top repair after emergency operation
Adjusting the hardtop
Removing and installing hardtop
Disassembling and assembling hardtop
Removing and installing latch at front
Removing and installing convertible top inner lining
Removing and installing front convertible top mount
Removing and installing the rear hardtop locking element
Removing and installing water drip pan
Removing and installing hardtop fastening
Removing and installing convertible top lock
Removing and installing convertible top covering
Replacing convertible top frame
Removing and installing flap motor
Removing and installing microswitch for flap
Removing and installing rear side section for flap
Removing and installing tension cable
Removing and installing microswitch for roof
Removing and installing potentiometer
Removing and installing convertible top compartment lid drive
Removing and installing convertible compartment lid drive gear
Removing and installing cable for locking hook
Removing and installing microswitch for convertible top compartment lid drive
Removing and installing hydraulic pump
Removing and installing hydraulic cylinder
Removing and installing convertible top compartment lid
Disassembling and assembling convertible top compartment lid
Removing and installing additional flap
Removing and installing hinge for top box
Removing and installing control unit for convertible top
Removing and installing front bumper
Removing and installing front spoiler
Disassembling and assembling front apron
Removing and installing front disc brake pad
Removing and installing front bracket
Removing and installing rear bumper
Removing and installing rear spoiler
Disassembling and assembling rear spoiler
Removing and installing rear bumper override
Removing and installing rear bracket
Removing and installing windscreen
Installing seal for windscreen
Removing and installing microswitch for window opening controls
Removing and installing front door window
Reworking front door window
Removing and installing the front window shaft
Removing and installing front power windows
Removing and installing power window motor
Removing and installing switch for power windows
Removing and installing rear window lifter
Removing and installing rear side window
Removing and installing side window seal
Removing and installing rear window
Installing seal for rear window
Removing and installing front logo
Removing and installing sill cover
Removing and installing side section trim
Removing and installing roof join strip
Replacing rear logo
Removing and installing switch for rearview mirror
Removing and installing engine for rear spoiler
Removing and installing spoiler drive
Replacing stone guard film
Removing and reinstalling mirror adjuster motor
Removing and installing rear view mirror
Removing and installing the roof transport system
Removing and installing inner door sill trim
Removing and installing cover strip
Removing and installing glove compartment lock
Removing and installing lid for glove compartment
Removing and installing centre console cover
Removing and installing glove compartment
Removing and installing oddments tray
Removing and installing centre console
Disassembling and assembling the centre console
Removing and installing cover for centre console
Removing and installing front ashtray
Removing and installing sun visor
Disassembling and assembling sun visor
Removing and installing cup holder
Removing and installing cassette/CD box
Airbag diagnosis
Removing and installing rear three point belt
Checking seat belts
Removing and installing front three point belt with seat belt tensioner
Removing and installing front belt lock
Removing and installing rear belt lock
Removing and installing adjustment fitting
Removing and installing airbag sensor
Removing and installing triggering unit for airbag
Removing and installing the contact unit
Removing and installing drivers airbag unit
Removing and installing passengers airbag unit
Removing and installing side airbag
Removing and installing the head airbag unit
Removing and installing AWS control unit
Checking roll over protection system
Removing and installing roll over bar
Removing and installing frame for roll over protection system
Removing and installing wing flange cover
Removing and installing trim panel for convertible top rest
Removing and installing instrument panel cover
Removing and installing instrument panel
Removing and installing trim under dashboard
Removing and installing cover for instrument panel
Removing and installing cover
Removing and installing front side section trim
Removing and installing front luggage compartment cover
Removing and installing rear wall trim panel
Removing and installing footrest
Removing and installing cover for front lock mount
Removing and installing rear cover
Removing and installing A pillar trim
Removing and installing door trim panel
Removing and installing cover for door trim
Removing and installing inner door handle
Removing and installing oddments compartment lid
Removing and installing B pillar trim
Removing and installing C pillar trim
Removing and installing trim panel for mirror triangle
Removing and installing rear side panel lining
Removing and installing rear side panel lining
Removing and installing roof lining
Removing and installing rear roof lining
Removing and installing slide/tilt sunroof trim
Removing and installing front seat
Removing and installing air cushion switch
Replacing seat frame
Removing and installing air cushion for seat
Removing and installing control module trim panel
Removing and installing air cushion for backrest
Replacing backrest frame
Removing and installing cushion carrier for front backrest
Removing and installing Bowden cable for backrest release
Removing and installing cover for backrest
Removing and installing height adjustment lever
Removing and installing control button for backrest release
Removing and installing control valve for lumbar support adjustment
Removing and installing lumbar support
Removing and installing motor for lumbar support
Removing and installing air cushion control valve
Removing and installing air cushion motor
Removing and installing rear backrest
Removing and installing locking mechanism
Removing and installing switch for seat adjustment
Removing and installing motor for seat adjustment
Removing and installing motor for front vertical adjustment
Removing and installing motor for backrest adjustment
Removing and installing motor for rear vertical adjustment
Removing and installing control unit for memory seat adjustment
Removing and installing switch for memory seat adjustment
Removing and installing padding for front seat
Removing and installing cover for front seat
Removing and installing padding for front backrest
Removing and installing padding for front middle backrest
Removing and installing cover for front backrest
Removing and installing cover for front backrest
Removing and installing cover for front middle backrest
Removing and installing backrest pocket
Removing and installing heating element for front seat
Removing and installing heating element for backrest
Removing and installing rear seat cushion
Removing and installing heat exchanger
Removing and installing heat exchanger hose
Removing and installing front footwell outlet vent
Removing and installing heating/fresh air unit
Removing and installing particle filter
Removing and installing cover
Removing and installing heater/fresh air blower motor
Removing and installing air guide
Removing and installing middle air vent
Removing and installing air vent at door
Removing and installing ventilation cover
Removing and installing fresh/ recirc air servo motor
Removing and installing air conditioning system regulator
Draining and filling in refrigerant
Removing and installing sun sensor
Removing and installing footwell/defrost servo motor
Removing and installing servo motor for temperature mixing flap
Removing and installing servo motor for central distributor flap
Removing and installing magnetic coupling
Removing and installing air conditioning compressor
Removing and installing condenser condenser line
Removing and installing compressor condenser line at front
Removing and installing compressor condenser line in area of engine
Removing and installing compressor evaporator line
Removing and installing condenser fluid tank line
Removing and installing evaporator fluid tank line
Removing and installing condenser
Removing and installing dryer
Removing and installing temperature sensor
Removing and installing outside temperature sensor
Removing and installing expansion valve
Removing and installing blower regulator
Removing and installing pressure switch
Removing and installing dashboard insert
Removing and installing stopwatch
Removing and installing instrument cluster
Removing and installing gateway control unit
Removing and installing horn
Removing and installing socket
Removing and installing cigar lighter
Removing and installing PCM display and control unit
Removing and installing navigation unit
Removing and installing GPS antenna
Removing and installing car radio CD player
Replacing the antenna leads
Removing and installing subwoofer
Removing and installing rod antenna
Removing and installing front loudspeakers
Removing and installing rear loudspeakers
Removing and installing loudspeakers amplifier
Removing and installing radio antenna
Removing and installing microphone for telephone
Removing and installing CD changer
Removing and installing multi function remote control
Removing and installing control unit for steering wheel electronics
Removing and installing outside temperature sensor
Removing and installing control module for parkassist
Removing and installing sensor for parkassist
Removing and installing multi function control unit
Removing and installing antenna amplifier
Removing and installing control unit for antenna
Removing and installing console for telephone
Removing and installing control unit for telephone
Removing and installing additional telephone receiver
Removing and installing rain sensor
Removing and installing wiper motor
Removing and installing wiper link
Adjusting wiper arm attack angle
Removing and installing wiper arm
Removing and installing wiper blade
Removing and installing wiper motor for rear window washer
Removing and installing wiper arm for rear window washer
Removing and installing wiper blade for rear window washer
Removing and installing pump for windscreen
Removing and installing reservoir for windscreen washer system
Removing and installing spray nozzle for windscreen washer system
Removing and installing sensor for fluid level display
Removing and installing spray nozzle for headlight washer system
Removing and installing hose for headlight washer system
Removing and installing pump for headlight washer system
Removing and installing main light switch
Removing and installing headlight mounting
Removing and installing main headlight
Removing and installing halogen bulb
Removing and installing bulb for parking light
Removing and installing tail light
Removing and installing stop light switch
Removing and installing bulb for number plate light
Removing and installing hazard warning light switch
Removing and installing front control unit
Removing and installing steering column switch
Disassembling and assembling steering column switch
Removing and installing side direction indicator light
Removing and installing bulb for front direction indicator
Removing and installing control unit for gas discharge
Removing and installing gas discharge lamp
Removing and installing bulb for fog light
Removing and installing auxiliary brake light
Removing and installing auxiliary headlight
Removing and reinstalling switch for reversing light
Removing and installing front angle sensor for headlight leveling system
Removing and installing rear angle sensor for headlight leveling system
Removing and installing servo motor for headlight leveling system
Removing and installing contact switch for glove compartment light
Removing and installing footwell light
Removing and installing door warning light
Removing and installing bulb for interior light
Removing and installing switch console
Removing and installing bulb for luggage compartment light
Removing and installing bulb for engine compartment light
Removing and installing glove compartment light
Removing and installing bulb for reading light
Removing main switch for power supply
Teaching hand held transmitter
Replacing hand held transmitter
Removing and installing tilt sensor control unit
Removing and installing the alarm siren
Removing and installing KESSY/PAS control unit
Removing and installing control unit for garage door opener
Removing and installing control for garage door opener/ Homelink
Removing and installing interior monitoring sensor
Removing and installing main wire harness
Removing and installing vehicle electrical system control unit
Removing and installing front wiring harness
Removing and installing wire harness for front end
Removing and installing wiring harness for centre console
Removing and installing rear wire harness
Removing and installing wiring harness for door
Replacing wire harness for PASM
Removing and installing wire harness for battery wiring
Removing and installing wire harness for engine
Removing and installing wire harness for seat heater
Removing and installing wire harness for convertible top
Removing and installing wire harness for backrest
Removing and installing wire harness for electrically adjustable seat
Replacing wire harness for anti lock brake system
Installing wire harness for airbag
Removing and installing wiring harness for rear spoiler
Removing and installing wiring harness for number plate light
Installing optical waveguide
Removing and installing wire harness for tiptronic transmission
Removing and installing relay carrier 1
Undoing and securing fusebox
Removing and installing power distributor
Removing and installing relay carrier
Replacing fuse element
General information on installing and removing car windows
Safety instructions
Safety regulations for airbag and belt tensioner units
General information and notes on quality
Diagram body gap
Diagram plug plan
Diagram keys to symbols for welding work
Vehicle identification number
Corrosion protection measures during repairs
Seam seals
Change identification data plate
Undersealing
Work sequence for accident repair
Work sequence for determining scope of damage to vehicles involved in an accident
Tools and metalworking tools for body repairs
Test drive
Visual inspection brake lines/brake pads/ brake discs
Technical data engine electronics
Technical data ignition
Tightening torques for brake hydraulics
Tightening torques for mechanical brake
Tightening torques for rear axle
Tightening torques for steering
Tightening torques for front axle
Adjustment values for suspension alignment
Disposal of airbag and belt tensioner units
Lifting the vehicle
Checking vehicle identification number
Interior equipment visual inspection for damage and soiling
Wheels and tyres/tyre pressure
Precautionary measures when handling oxygen sensors
Additional maintenance
Check battery
Safety notes
Checking the function of the vehicles lights
Windscreen washer/ headlight cleaning system check operation nozzle system
Alarm system checking that the control equipment is working
Checking electrical equipment such as control and warning lights for functionality
Instructions for repairing air conditioning systems and storing spare parts
Safety regulations for working on air conditioned vehicles and dealing with refrigerant
Safety regulations for extraction and filling systems
Technical data air conditioning system
Body parts of various sheet steel strengts
Removing transport lock
Initialising and calibrating steering angle sensor
Mobile roofs checking operation
Checking exterior equipment and paintwork
Checking glazing
Checking lid and doors
Removing and installing trim panel
Running gear maintenance : steering gear visual inspection of bellows and tie rod joints
Running gear maintenance axle joints/ drive shafts
Processing structural body adhesive
Checking vehicle equipment for completeness
Removing transport protection
Measurement of closed circuit current
Notes for the care of soft look paint surface
Diagram of body bonding points and sealing elements
Brake disc measurement
Adjustment values for suspension alignment
Removing and installing front axle cross member
Repairing threaded bushings for seat cross member
Preconditions for using workshop documentation for Porsche vehicles




This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

Language: English
Format: PDF
COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS
(WINDOWS 8, WINDOWS 7, VISTA 32 and 64, XP, ME, 98, NT, 2000 ETC.)
32 / 64 bit
File Data

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File Size 1 megabytes
File Type TXT
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