Part No. 1272853, Rev A3, April 2018

Serial Number Range:
from GTH0615H-10001 to GTH0616H-10742

from GTH0615E-10000 to GTH0616E-10999

from GTH06E-11000 to GTH06E-11749

This manual includes:
Repair procedures
Fault Codes
Electrical and Hydraulic Schematics

Content:
INTRODUCTION
Important Information
Find a Manual for this Model
Serial Number Legend

Section 1. SAFETY RULES
General Safety Rules

Section 2. SPECIFICATIONS
Machine Specifications
Performance Specifications
Hydraulic Oil Specifications
Hydraulic Component Specifications
Manifold Component Specifications
Air Conditioner Refrigerant Specifications
Deutz TD 2.9 Engine Specifications
Dana VDT12000 Transmission Specifications
Dana 212 Drive Axle
Hydraulic Hose and Fitting Torque Specifications
Torque Procedure

Section 3. REPAIR PROCEDURES
Introduction
Boom Components
1-1 Boom
How to Replace the Boom Wear Pads
How to Use the Quick Attachment
How to Replace the Retraction Chain
How to Replace the Extension Chains
How to Remove the Boom
How to Disassemble the Boom
1-2 Boom Lift Cylinder
1-3 Boom Extension Cylinder
1-4 Fork Level Cylinder
1-5 Hydraulic Hoses
How to Set the Steer System Pressure
How to Adjust the Fork Level Cylinder and/or Auxiliary Hose
How to Replace the Fork Level Cylinder and/or Auxiliary Hoses

OPERATORS COMPARTMENT
2-1 Operators Compartment
2-2 Machine Controls
How to Remove the Steering Column
How to Remove the Steering Wheel
How to Remove the Steer Orbitral
How to Remove the Joystick - Models with Single Joystick
How to Remove the Joystick - Models with Dual Joysticks
How to Remove the Brake Pedal Assembly
How to Remove the Gauge Cluster Assembly

FUEL AND HYDRAULIC TANKS
3-1 Fuel and Hydraulic Tanks

ENGINES
4-1 Engines
4-2 Engine Fault Codes

TRANSMISSION
5-1 Transmission

HYDRAULIC PUMP
6-1 Hydraulic Pump
How to Test the Function Pump
How to Remove the Function Pump
How to Install the Function
How to Prime the Function Pump
How to Adjust the Function Pump Standby Pressure
How to Adjust the Function Pump Pressure Compensator

MANIFOLDS
7-1 Primary Function Manifold Components - Models with Single Joystick
7-2 Primary Function Manifold Components - Models with Dual Joysticks
7-3 Secondary Function Manifold Components
7-4 Auxiliary Manifold (option) and Brake Manifold Components
7-5 Valve Adjustments - Secondary Function Manifold
How to Set the Steer System Pressure
How to Set the Parking Brake System Pressure
How to Set the Differential Lock/Joystick System Pressure
7-6 Valve Coils

AXLE
8-1 Axles

Section 4. FAULT CODES
Introduction
Diagnostic Display
Diagnostic Display
Deutz TD 2.9 L4 Engine Fault Codes

Section 5. SCHEMATICS
Introduction
Fuse Panel Layout
Electrical Component & Wire Color Abbreviation Legend
Telematics Connector Pin Legend
Electrical Symbol Legend
Hydraulic Symbols Legend
Harness Map Legend

ELECTRICAL SCHEMATICS - Harness Maps
Harness Map - Control System Power Single Joystick
Harness Map - Control System Ground Single Joystick
Harness Map - Control System Power Dual Joystick
Harness Map - Control System Ground Dual Joystick
Harness Map - Deutz TD2.9 Engine Battery Power and Ground
Harness Map - Options Auxiliary Hydraulics, Beacon and 3rd Gear Lockout
Harness Map - Options Work Lights
Harness Map - Options Road Lights
Harness Map - Options Enclosed Cab with Heater
Harness Map - Options Enclosed Cab with HVAC

ELECTRICAL SCHEMATICS
Electrical Schematic - View 1 (to SN GTH06E-11749)
Electrical Schematic - View 2 (to SN GTH06E-11749)
Electrical Schematic - Deutz T4F Eng Harness

HYDRAULIC SCHEMATICS
Hydraulic Schematic - Single Joystick (to SN GTH06E-11749)
Hydraulic Schematic - Dual Joysticks (to SN GTH06E-11749)