September 24, 2015

Content:
Section 1. SAFETY PRACTICES
1.1 Introduction
1.2 Disclaimer
1.3 Operation & Safety Manual
1.4 Do Not Operate Tags
1.5 Safety Information
1.6 Safety Instructions
1.7 Safety Decals

Section 2. GENERAL INFORMATION AND SPECIFICATIONS
2.1 Replacement Parts and Warranty Information
2.2 Thread Locking Compound
2.3 Torque Charts
2.4 Specifications
2.5 Fluid and Lubricant Capacities
2.6 Service and Maintenance Schedules
2.7 Lubrication Schedules

Section 3. BOOM
3.1 Boom Component Terminology
3.2 boom operation
3.3 Boom Assembly Maintenance
3.4 Complete Boom Removal/installation
3.5 Boom Section Removal/installation
3.6 Boom Section Separation Adjustment
3.7 Boom Hose Adjustment
3.8 Boom Hose Removal/installation
3.9 Boom Extend/retract Chain Removal/installation
3.10 Quick Coupler Assembly
3.11 Boom Wear Pads
3.12 Boom Chain Inspection And Lubrication
3.13 Forks
3.14 Emergency Boom Lowering Procedure
3.15 Troubleshooting

Section 4. CAB AND COVERS
4.1 Operators Cab and Covers Component Terminology
4.2 Operator Cab
4.3 Cab Components
4.4 Cab Removal
4.5 Cab Installation

Section 5. AXLES, DRIVE SHAFTS, WHEELS AND TIRES
5.1 Axle, Drive Shaft and Wheel Component Terminology
5.2 Axle Serial Number
5.3 Axle Specifications And Maintenance Information
5.4 Axle Replacement
5.5 Drive Shafts
5.6 Wheels and Tires
5.7 Brakes
5.8 Towing a Disabled Machine

Section 6. TRANSMISSION
6.1 Transmission Assembly Component Terminology
6.2 Transmission Serial Number
6.3 Transmission Specifications And Maintenance Information
6.4 Transmission Replacement
6.5 Transmission Cooler Thermal By-Pass Valve
6.6 Torque Convertor Diaphragm
6.7 Troubleshooting

Section 7. ENGINE
7.1 Introduction
7.2 Engine Cooling System
7.3 Engine Electrical System
7.4 Fuel System
7.5 Engine Exhaust System
7.6 Air Cleaner Assembly
7.7 Engine Replacement
7.8 Troubleshooting

Section 8. HYDRAULIC SYSTEM
8.1 Hydraulic Component Terminology
8.2 Safety Information
8.3 Specifications
8.4 Hydraulic Circuits
8.5 Hydraulic Pressure Diagnosis
8.6 Hydraulic Reservoir
8.7 Implement Pump
8.8 Control Valves
8.9 Hydraulic Cylinders

Section 9. ELECTRICAL SYSTEM
9.1 Electrical Component Terminology
9.2 Specifications
9.3 Safety Information
9.4 Fuses and Relays
9.5 Electrical System Schematics
9.6 Engine Start Circuit
9.7 Window Wiper/Washer Windshield Wiper Motor
9.8 Cab Heater and Fan
9.9 Solenoids, Sensors and Senders
9.10 Display Monitor and Gauges
9.11 Dash Switches
9.12 SAE Diagnostic Trouble and Fault Codes