Illustrated Factory Diagnostic and Repair Technical Manual for John Deere Hay and Forage Round Balers Models 540, 545, 550, 570, 580 and 590

This manual contains high quality images, circuit diagrams, instructions to help you to maintenance, trounleshooting, diagnostic, and repair your truck. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.

Language: English
Format: PDF, 860 pages

Covered models:
  540
  545
  550
  570
  580
  590

Contents:
   Electrical System
      Connectors
      Sensors and Switches
      Actuators
      BaleMaster Control Monitor
      Manual Twine Control Switch
      Bale Monitor
      Sound Alarm
   Power Train
      Bondioli Powerline
      Walterscheid Powerline
      Walterscheid CV Joint
      Baler Main Drive Shaft
      John Deere Slip Clutch
      Shear Bolt Clutch
      Walterscheid Slip Clutch
      Cam-Type Cut Out Clutch
      Comer Gear Case
      Superior Gear Case (540, 545 and 550)
      Precutter Gear Case
      Chain Tension
      Sprocket Alignment
   Hydraulic System
      Bale Density Control Valve (540, 545, 570 and 580)
      Bale Density Control Valve (550 and 590)
      Hydraulic Cylinders
      Gate Locking Valve (550 and 590)
      Hydraulic Twine Arm Control (545 and 550)
      Hydraulic Twine Operating Instructions (545 and 550)
      Net Wrapping Hydraulic Components (545 and 550)
      Precutter Hydraulic Components
   Miscellaneous
      Wheel and Hub Repair
      Tongue Repair
      Gate Latch
      Bale Size Indicator
      Bale Shape Sender
   Pickup Repair
      1.41 m (4 ft 7 in.) Pickup
      1.81 m (5 ft 11 in.) Pickup
      2.20 m (7 ft 3 in.) Pickup
      Pickup Adjustments
      Pickup Drive Components
   Precutter System
   Bale Chamber
      Identification of Rolls
      Baler Rolls
      Scraper of Roll
      Belt Repair
      Belt Guide for Net Wrapping Device
      Tension Arm Repair
      Top Idler Roll Declutchable Drive
   Net Wrapping System
   Twine Wrapping System
   Electrical System
      Electrical System Diagrams for Road Light
      Electrical System / Manual Twine Control
      Electrical Diagram / Manual Twine Control Switch
      Checking Twine Wrapping Function
      Checking Soft Core Function
      Electrical System / Electronic Wrapping Control
      Electrical Diagram / Electronic Wrapping Control
      Checking Twine Wrapping Function
      Checking Soft Core Function
      Checking the Bale Oversize and Gate Function
      Electrical System / BaleMaster Control
      Electrical Diagrams / BaleMaster Control
      BaleMaster Diagnostic Mode
      Checking BaleMaster Monitor
      Checking Controller Power Supply and Data Link
      Checking Twine Wrapping Function
      Checking Net Wrapping Function
      Checking Twine and Net Wrapping Control Function
      Checking Bale Oversize and Tension Control Function
      Checking Gate Function
      Checking Precutter Function
      Checking Soft Core Function
   Hydraulic System - Operation and Tests
      Bale Density / Gate Control - Description
      Bale Density / Gate Control - Troubleshooting
      Bale Density / Gate Control - Tests
      Pickup Lift System (Baler without Precutter)
      Precutter Hydraulic System - Description
      Precutter Hydraulic System - Tests
   Net Wrapping - Operation and Tests
   Twine Wrapping - Operation and Tests