Illustrated Factory Diagnostic and Repair Technical Manual for John Deere Hay and Forage Round Balers Models 572, 582 and 592

This manual contains high quality images, circuit diagrams, instructions to help you to maintenance, trounleshooting, diagnostic, and repair your truck. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.

Language: English
Format: PDF, 863 pages

Covered models:
  572
  582
  592

Contents:
   General
      Serial Numbers
      Torques for Hardware
      Lubrication
      General Information
   Electrical System
      Connectors
      Sensors and Switches
      Actuators
      ELS Monitor (Manual Twine Control)
      ELC Plus Monitor (Electronic Tying Control)
      BaleTrak and BaleTrak Plus Monitor
   Power Train
      Walterscheid Powerline
      Walterscheid CV Joint
      Baler Main Drive Shaft
      Shear Bolt Clutch
      Walterscheid Slip Clutch
      Cam-Type Cut Out Clutch
      Gear Case (Without Precutter Device)
      Chain Tension
      Sprocket Alignment
   Braking System Repair
      Air Brakes
      Hydraulic Brakes
      Brake Shoe and Drum
   Hydraulic System
      Bale Density Control Valve (572 and 582 Balers)
      Bale Density Control Valve (592 Baler)
      Hydraulic Cylinders
      Gate Locking Valve (592 Baler Only)
      Hydraulic Components
   Miscellaneous
      Wheel and Hub Repair
      Tongue Repair
      Gate Latch
      Bale Size Indicator
      Bale Shape Indicators
   Lubrication System Repair
      Drive Chain Lubrication
   Pickup Repair
      1.41 m (4 ft 7 in.) Pickup
      1.81 m (5 ft 11 in.) Pickup
      2.20 m (7 ft 3 in.) Pickup
      Pickup Adjustments
      Pickup Drive Components
   Precutter
      Adjustment
      Repair
   Bale Chamber
      Identification of Rolls
      Baler Rolls
      Scraper of Roll
      Belt Repair
      Belt Guide for Net Tying Device
      Tension Arm Repair
      Top Idler Roll Declutchable Drive
   Net Tying System
   Twine Tying System
   Diagnostic Trouble Codes for BaleTrak Control
      Description
      Battery Voltage
      Bale Size Potentiometer R2
      Right Bale Shape Potentiometer R4
      Left Bale Shape Potentiometer R3
      Twine Actuator M1
      Net Actuator M2
      Soft Core Y1
      Pickup Valve Y4
      Knife Valve Y3
      Reverser Valve Y2
      Lower Drive Roll RPM Sensor S6
      Twine Pulley Sensors S7/S8
      Net Switch S4
      Right Gate Switch S1
      Left Gate Switch S2
      Oversize Bale Switch S3
      Positive Analog Reference
      EPROM
   Electrical System
      General Information
      Test Equipment
      Road Lights
      Electrical Diagram / Battery Wiring Harness
      Electrical System
      Checking Twine Tying Function
      Checking Soft Core Function
      Checking Twine Tying Function
      Checking Soft Core Function
      Checking the Bale Oversize and Gate Function
      ELC Plus Monitor
      BaleTrak Control
      Diagnostic Modes
   Lubrication System Operation and Tests
   Air Brake System Operation and Tests
   Hydraulic Brake System Operation and Tests
   Hydraulic System Operation and Tests
      Gate Control
      Pickup Lift System (Baler without Precutter)
      Precutter Hydraulic System
   Net Tying Operation and Tests
   Special Tools Dealer-Fabricated