This is the COMPLETE factory Service Repair Manual for the Clark TM12, TM15S, TM15, TM17, TM20, TM22, TM25 36VOLT EV-100 Supplement Forklift Trucks. This manual is very detailed and contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes. which give you complete step by step operations on repair, assembly, disassembly, servicing, technical maintenance & troubleshooting procedures for your machine.

This Manual Covers:
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INTRODUCTION
HOW TO USE THIS MANUAL
SUBJECT / PICTORIAL INDEX
SAFETY INFORMATION
Drivers Daily Checklist
PM Report Form
PM - PLANNED MAINTENANCE PROGRAM
Visual Inspection
Operational Checks / Test Drive
Air Cleaning
Critical Fastener Torque Checks
Chassis Components Maintenance / Inspection
Lubrication, Filters & Fluid Level Checks
Electrical Tests
01-01 PLANNED MAINTENANCE SCHEDULE
01-02 PLANNED MAINTENANCE AND LUBRICATION CHARTS
12-01 BATTERY REMOVAL
12-02 BATTERY MAINTENANCE
13-01 LIFT PUMP MOTOR MICROSWITCH ADJUSTMENT
13-02 SERVICE BRAKE MICROSWITCH ADJUSTMENT
13-03 PARKING BRAKE MICROSWITCH ADJUSTMENT
13-06 ACCELERATOR CONTROL
14-01 ELECTRICAL SYSTEM
16-01 ELECTRICAL MOTOR MAINTENANCE
16-02 DRIVE MOTOR BRUSH REPLACEMENT
16-04 STEER MOTOR BRUSH REPLACEMENT
16-22R STEER PUMP AND MOTOR ASSEMBLY REMOVAL
16-22 STEER PUMP MOTOR OVERHAUL
16-23R DRIVE MOTOR REMOVAL
16-23 DRIVE MOTOR OVERHAUL
16-24R LIFT PUMP AND MOTOR ASSEMBLY REMOVAL
16-24 LIFT PUMP MOTOR OVERHAUL
17-04 STEER AXLE TRUNNION MICROSWITCH ADJUSTMENT
19-01 CONTROL PANEL
19-02 EV-100M SEQUENCE OF OPERATION AND TROUBLESHOOTING
19 SUPPLEMENT
20-01 DRIVE AXLE MAINTENANCE
20-10R DRIVE AXLE REMOVAL
20-10 DRIVE UNIT OVERHAUL
22-01 PNEUMATIC TIRE AND WHEEL MAINTENANCE
23 BRAKE SYSTEM (CARLISLE BRAKE)
23-03 BRAKE BLEEDING PROCEDURE
23-04 PARKING BRAKE ADJUSTMENT
23-17R SERVICE BRAKE CALIPER ASSEMBLY REMOVAL
23-17 SERVICE AND PARKING BRAKE, BRAKE CALIPER ASSEMBLY OVERHAUL
23-18R BRAKE MASTER CYLINDER REMOVAL
23-18 MASTER CYLINDER OVERHAUL
25-05 PYLON RELEASE LEVER ADJUSTMENT
25-10R POWER STEERING CONTROL UNIT REMOVAL
25-10 STEERING GEAR
26-01 STEER AXLE TRUNNION BEARINGS CHECK AND ADJUSTMENT
26-02 STEER WHEEL BEARING MAINTENANCE
26-03 POWER STEERING SYSTEM RELIEF PRESSURE CHECK
26-04 STEER CYLINDER LINKAGE CHECK AND ADJUSTMENT
26-08 STEER AXLE, STEERING LINKAGE, AND STEER AXLE TRUNNION OVERHAUL
26-09R STEERING CYLINDER REMOVAL
26-09 POWER STEERING CYLINDER OVERHAUL
26-14R POWER STEERING PUMP REMOVAL
26-14 POWER STEERING PUMP OVERHAUL
29-01 HYDRAULIC SYSTEM FLUID AND FILTER CHANGE
29-10R LIFT PUMP REMOVAL
29-10 LIFT PUMP OVERHAUL
30-01 HYDRAULIC SYSTEM RELIEF PRESSURE CHECK AND ADJUSTMENT
30-09R MAIN HYDRAULIC VALVE REMOVAL
30-09 MAIN HYDRAULIC VALVE OVERHAUL
31-01 HYDRAULIC SYSTEM SCHEMATIC DIAGRAM
32-01 TILT CYLINDER ADJUSTMENT
32-02 TILT CYLINDER DRIFT TEST
32-11R TILT CYLINDER REMOVAL
32-11 TILT CYLINDER OVERHAUL
34-01 UPRIGHT LIFT CHAIN CHECK AND ADJUSTMENT PROCEDURE
34-03 UPRIGHT DOWNDRIFT TEST
34-04 FORK MAINTENANCE
34-07 LIFT CHAIN MAINTENANCE
34-09R UPRIGHT REMOVAL
38-01 COUNTERWEIGHT REMOVAL
38-02 FRONT BATTERY PLATE ADJUSTMENT
38-03 MACHINE JACKING AND BLOCKING
39-01 OVERHEAD GUARD REMOVAL
39-02 HOOD REMOVAL
40-01 TRUCK DATA PLATES AND DECALS
40-02 SUGGESTED EQUIPMENT FOR ELECTRIC TRUCK PM
40-03 FIRE EXTINGUISHER RECOMMENDATIONS
40-04 LUBRICANT SPECIFICATIONS AND RECOMMENDATIONS
40-05 TRUCK DATA AND SPECIFICATIONS
40-17 MEASURING VOLTAGES WITH THE VOLT-OHM METER ( V-O-M )
40-18 MEASURING RESISTANCE WITH THE VOLT-OHM METER ( V-O-M )

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Model Specification: Clark TM12, TM15S, TM15, TM17, TM20, TM22, TM25 36VOLT EV-100 Supplement Forklift Trucks
Total Pages: 687
File Format: PDF
Requirements: Adobe PDF Reader
Language: English
Compatible: All Versions of Windows & Mac, APP ISO, Iphone, Ipad, Android etc...

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This manual is in PDF format, The Service Manual PDF is Fully Indexed and Bookmarked by Topic. This is an original Adobe document which equals Perfect Quality and Perfect Printing. The PDF can be searched quickly to find what you need to know in every Chapter. You can print the Entire manual or ANY Pages you want to select. You can also Zoom in on any Diagram or Picture to easily SEE EVERY PART.

Save time and money by doing your own repairs! This manual makes any repair job easy to do with very easy to follow step-by-step instructions & pictures on all areas of repair.

ALL Service Repair Manual are INSTANT DOWNLOAD, it means no shipping cost or waiting for a CD or paper manual to arrive in the mail. you will receive this manual today via instant download on completion of payment via our secure payment processor. We accept all major credit/debit cards and paypal.

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