Illustrated Factory Service training Manual for Linde IC Engined Forklit Truck H350-03 series with Diesel and LPG engines

Covered models:
H12 D-03
H16 D-03
H18 D-03
H20 D-03
H12 T-03
H16 T-03
H18 T-03
H20 T-03

Format: PDF, 257 pages
Language: English

Table of contents:

1 Diesel engine
1.1 Engine specifications
1.2 Crankshaft
1.2.1 Adjusting alternator V-belt tension
1.2.2 Removing toothed belt
1.3 Fuel injection pump
1.3.1 Removal and installation of the fuel injection pump
1.3.2 Removing and installing the crankshaft sprocket
1.3.3 Check and adjust static injection pump timing
1.3.4 Checking engine timing
1.3.5 Stop leaks from the adapter of the injection pump
1.3.6 Adjust the idling speed and the governed speed (without load)
1.4 Fuel injectors
1.4.1 Remove and install fuel injectors
1.4.2 Servicing fuel injectors
1.4.3 Fuel injector parts
1.4.4 Check injector needle tip (visual check)
1.4.5 Check of fuel pressure
1.4.6 Check for leakages
1.5 Cylinder head
1.5.1 Cylinder head removal
1.5.2 Check cylinder head for distortion
1.5.3 Markings of cylinder head gaskets
1.5.4 Check piston at TDC
1.5.5 Fitting the cylinder head
1.5.6 Check compression pressure
1.5.7 Check hydraulic tappets
1.6 Glow plug system
1.6.1 Checking the glow plugs
1.6.2 Check the glow plugs
1.6.3 Glow plugs with burnt electrodes
2 Transmission
2.1 Digital electric-hydraulic control (LHC)
2.1.1 General
2.1.2 Electronic control of truck speed
2.2 Schematic diagram of the drive unit
2.3 Technical data of the travel drive system
2.4 Hydraulic circuit diagram
2.5 View of the variable pump
2.6 Cross sectional view of drive pump
2.7 Electric-hydraulic adjustment
2.7.1 Hydraulic adjustment with electronic control
2.7.2 Electric-hydraulic control
2.7.2.1 Begin of pump control
2.7.2.2 Swash angle of variable pump
2.7.2.3 Hydraulic zero position
2.7.2.4 Hydraulic brake valve
2.8 Towing device
2.9 Drive axle AH 20 -01 with wheel drive, multiple disc brake and
hydraulic motor
2.9.1 Repairing the reduction gear, multiple disc brake and hydraulic

motor
2.9.2 Renewing the radial sealing ring of the planetary gear
2.9.3 Removing and installing the multiple disc brake and hydraulic

motor with swashplate
2.10 Truck diagnostics and troubleshooting (applies only to LHC

control)
2.10.1 Electrical system diagnostics
2.10.1.1 Working with the Linde Test Module
2.10.1.2 Diagnostics with a PC and the Linde Interface Converter
2.10.1.2.1 Linde Interface Converter
2.10.1.3.2 Overview of menu windows - LHC Software version 1.1 - 1.3
2.10.1.3.3 Menu windows in detail - LHC Software version 1.1 - 1.3
2.10.1.3.4 Overview of menu windows - LHC Software version 1.4 and 1.5
2.10.1.3.5 Menu windows in detail - LHC Software version 1.4 and 1.5
2.10.1.3.6 Overview of menu windows - LHC Software version 1.6
2.10.1.3.7 Menu windows in detail - LHC Software version 1.6
2.10.2 Hydraulic system diagnostics
2.10.2.1 Circuit diagram and overview for diagnostics
2.10.2.2 Test aids
2.10.2.2.1 Explanations to troubleshooting
2.10.2.3 Power-assisted steering
2.10.2.3.1 Troubleshooting without measurement of boost and maximum

pressure
2.10.2.3.2 Troubleshooting with measurement of boost and maximum

pressure
2.10.2.4 Hydraulic brake system
2.10.2.4.1 Functional test
2.10.2.4.2 Troubleshooting
2.10.2.5 Hydrostatic travel drive
2.10.2.5.1 Troubleshooting
2.11 Truck diagnostics and troubleshooting (applies only to LTC

control)
2.11.1 Electrical system diagnostics
4 Steering system
4.1 Schematic diagram of the steering system
5 Controls
5.1 Pedal stroke adjustment instructions
5.2 Adjustment instructions for the speed control
5.3 Engine speed sensor adjustment instructions
6 Electrical system
6.1 Basic diagram Diesel version, LHC control
6.2 Basic diagram LPG version, LHC control
6.3 Diagram for optional equipment, LHC control
6.4 Layout of electrical installation, LHC control
6.5 Basic diagram Diesel version, LTC control
6.2 Basic diagram LPG version, LHC control
6.3 Diagram for optional equipment, LTC control
6.8 Layout of electrical installation, LTC control
6.9 Composite instrument
7 Hydraulic system
7.1 Schematic
7.2 Sealing of the control valve
7.3 Setting of the pressure-limiting valve
9 LPG model of IC-engined fork truck H 12/16/18/20 T-03, series 350
9.1 Engine
9.1.1 Engine specifications
9.1.2 Toothed belt
9.1.2.1 Overall view of toothed belt guard
9.1.2.2 Removing, installing, tensioning the toothed belt
9.1.2.3 Adjusting the alternator V-belt tension
9.1.3 Cylinder head
9.1.3.1 Removing and installing the cylinder head
9.2 Electrical system
9.2.1 Electronic ignition
9.2.1.1 TSZ-H ignition system (transistorised ignition system)
9.2.1.2 Safety measures for TSZ-Hall system
9.2.1.3 Installation of distributor
9.2.1.4 Checking and adjusting the ignition timing
9.2.1.5 Checking the TSZ-H ignition system
9.2.1.5.1 Switch unit A1
9.2.1.5.2 Hall generator
9.3 LPG installation
9.3.1 Schematic
9.3.2 LPG mixer