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DOOSAN B40X B45X B50X FORK LIFT WORKSHOP SERVICE MANUAL














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47.3474 MB ZIP File

DOOSAN B40X B45X B50X FORK LIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL



THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:

# ALL WINDOWS VERSION
# ALL MAC VERSION

# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE

# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE


MODEL COVERED:
DOOSAN B40X-5 ELECTRIC LIFT TRUCK
DOOSAN B45X-5 ELECTRIC LIFT TRUCK
DOOSAN B50X-5 ELECTRIC LIFT TRUCK


CONTROLLER AS SPECIFICATIONS:
BATTERY.................... VOLTAGE 46106 V
MAXIMUM IMPULSIVE DRIVE INVERTER CURRENT....... 310 A
MAXIMUM IMPULSIVE PUMP INVERTER CURRENT........ 510 A
SWITCHING FREQUENCY........... 9 KHz
EFFICIENCY............... 95
PROTECTION LEVEL........... IP54
MECHANICAL SIZE........... 580x248x187
WEIGHT.................... 26 Kg
VIBRATION................. 5g 10-500Hz in X,Y,Z axis
TEMPERATURE RANGE............... - 30 °C ¸ + 40 °C
MAXIMUM MODULE TEMPERATURE............... 100°C
CONTROLLER............ Complies with EN 1175-1 EN 12895-1
MAIN CONTACTOR................ 300A
MAIN FUSE............... 425Ax2
KEY FUSE.................. 10A


CONTENTS:
GENERAL INFORMATION
SPECIFICATIONS
SPECIAL TOOLS
STANDARD TORQUE
IMPORTANT SAFETY INFORMATION
MICRO-CONTROLLER CONTROL
SYSTEMS OPERATION
TESTING AND ADJUSTING
DIAGNOSTIC AND TROUBLESHOOTING
TROUBLESHOOTING OF EYE PROGRAM
EYE SOFTWARE INTERFACE
INSTRUMENT PANEL
POWER TRAIN
DRIVE MOTOR
DRIVE AXLE
WHEEL MOUNTING
TRANSFER GEAR OIL REFILL
BRAKE SYSTEM
DISASSEMBLE AND ASSEMBLE
RING GEAR & WHEEL HUB
MOTOR AND TRANSMISSION
VEHICLE SYSTEM
HYDRAULIC OPERATION
CONTROL VALVE
LIFT CYLINDERS AND MAST
HYDRAULIC STEERING SYSTEM
HYDRAULIC PUMP MOTOR
HYDRAULIC SYSTEM
RELIEF VALVE PRESSURE CHECK
FLOW CONTROL VALVE ADJUSTMENT
STANDARD LIFT CYLINDER AIR REMOVAL
CHAIN ADJUSTMENTS
PARKING BRAKE
STEERING WHEEL
PRIORITY VALVE
STEERING GEAR
STEER AXLE AND WHEEL
STEER TIRE INSTALLATION
FORKS-BACKREST-CARRIAGE
ACCELERATOR CONTROL SWITCH
MASTER CYLINDER
CONTROL PANEL
COUNTERWEIGHT
OPERATION SECTION
MAINTENANCE SECTION
ENVIRONMENT PROTECTION
ELECTRIC SHEMATIC
HYDRAULIC SCHEMATIC


THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.


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