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Evinrude Outboard E-TEC Repair Manual 15-250 HP

SERVICE SPECIFICATIONS

Technical data
Torque specifications
Special tools
Notes
MAINTENANCE

Anti-corrosion protection
Testing continuity
Metallic component protection
Exterior finishes
Flushing
Water intake screens
Additional maintenance
Steering system lubrication
Swivel bracket and trailering bracket lubrication
Tilt tube lubrication
Throttle and shift linkage lubrication
Trim and tilt lubrication
Battery and battery connection maintenance
Fuel filter maintenance
Oil filter and reservoir maintenance
Air silencer maintenance
Hose and connection checking
Spark plug maintenance
Exhaust pressure fitting operation test
Exhaust pressure fitting cleaning
Fuel system treatment storage
Internal engine treatment storage
Preseason service
Accidental submerged engine
Maintenance schedule
ENGINE MANAGEMENT MODULE

ENN functions
EMM connections
Internal and external sensors
Internal functions
S.A.F.E. warning system activation and recovery
Shutdown mode
Led indicators
Diagnostic software programs
Communication program information
Service codes faults
Static test
Oil control
Starter mode tiller remote programing
Timing verification
TPS calibration
Idle speed
Fuel injection servicing
Fuel control adjustment
EMM transfer
System self-test
SYSTEM ANALYSIS

Electrical connections
Ground circuits and fuse
EMM diagnostics
Diagnostics software programs procedures
Diagnostic symptoms
Testing with timing light
Inductive amp meter test
Engine monitoring info.
Voltage testing
Electric starter operation and solenoid
Wiring inspection
Ignition voltage check
System and static spark test
Running ignition test
Ignition primary circuit resistance test
Manifold pressure test and vapor separator checks
Fuel delivery to lift pump
Neutral switch, static test and dynamic test
Exhaust water valve static test
ELECTRICAL AND IGNITION

Service chart
Dash connection, instrument harness
Ignition system test
Exhaust water valve test
Charging system test
System check circuit tests
Remote control switches test
Electrical starter test
Tilt and trim relay test
Tachometer circuit tests
Flywheel servicing
Timing adjustments
Spark plugs
Electrical starter servicing
Connecter servicing
Check engine circuit test
12 V charging circuit
55 V alternator circuit
Sensor resistance tests
FUEL SYSTEM

Removal and disassembly
Cleaning and inspection
Assembly
Installation
Diagrams and views
General Information
Fuel lift pump
Fuel filter
Vapor separator
Fuel circulation pump
Fuel manifolds
Fuel system house routing
Direct injection electrical circuits
Injector and circulation pump circuits diagram
Fuel components test
Fuel component servicing
Intake manifold
Fuel injectors
MIDSECTION

Removal and disassembly
Cleaning and inspection
Assembly
Installation
General information
Clamp screw
Exhaust housing
Stern bracket power tilt models
Stern bracket manual tilt models
Steering handle models
Midsection and tiller adjustments
Steering friction adjustment
Throttle friction adjustment
OILING SYSTEM

Removal and disassembly
Cleaning and inspection
Assembly
Installation
Diagrams and views
General Information
Oil tanker assembly
Electrical circuit 55 V
System check low and no oil warning signals
Oiling system electrical diagram
Cylinder and crankcase
Oil supply and distribution diagram
Oil recirculating system
Recirculation hose diagram
Priming
Oiling rates
Oil injection rate
Oiling system test
Oil injection pump static test
Oil injection pump voltage test
Oil injection pump circuit resistance test
Oil flow test
Low sending unit test
No oil warning test
Oil component servicing
Oil distribution hoses
Oil tank assembly
COOLING SYSTEM

Removal and disassembly
Cleaning and inspection
Assembly
Installation
Diagrams and views
General Information
Hose routing and water flow diagram
Engine temperature check
Idle operating temperature troubleshooting
Water pump and intakes
Exhaust housing
Pressure relief valve
Thermostat
Water pressure connection
Cylinder block and cylinder head cooling
EMM and vapor separator cooling
Thermostat servicing
POWERHEAD

Removal and disassembly
Cleaning and inspection
Assembly
Installation
Powerhead diagrams and views
General Information
Cylinder compression testing
Retaining ring pliers
Shift linkage
Throttle linkage
Crankcase
Cylinder head
Connecting rods and pistons
Crankshaft
Cylinder bore
Piston rings
Bearings
Port short block
Starboard short block
Port dressed powerhead
Port rope starter models
Starboard rope start models
GEARCASE

Removal and disassembly
Cleaning and inspection
Assembly
Installation
General information
Propeller
Lubricant draining, inspection, filling
Leak test
Water pump
Shift rod adjustment
Propeller shaft bearing housing
Pinion gear and driveshaft
Shift housing, gear and propeller shaft
Pinion gear bearings
Water intake screen
Driveshaft bearing housing
Bearing and seal
Driveshaft shimming
TRIM AND TILT

System description
Removal and disassembly
Cleaning and inspection
Assembly
Installation
General information
Routine inspections
Reservoir fluid
Manual release valve
Stern brackets
Electrical circuit tests
Electrical circuit tests
Relay testing
Trim and tilt motor current draw tests
Trim and tilt motor load tests
Trim gauge tests
Trim sender tests
Serving and adjustments
TROUBLESHOOTING

Outboard will not start
Outboard does not turn over
Outboard engine turns slowly
Outboard cranks over but won’t start
Outboard starts but doesn’t run properly
Outboard hard to start
Outboard will not shut off
Outboard starts and stalls
Outboard starts, low maximum RPM
Excessive exhaust smoke
Outboard surges, runs rough
These Evinrude outboard E-Tech manuals are factory repair manuals, which are also termed service manual. An Evinrude E-Tec service manual is similar to a workshop manual or shop manual, but vastly different from an owners manual. However, much of the information found in an Evinrude outboard owners manual is also found in a repair manual.
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