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Linde Truck Series 011 Generation 4: K Gen 4 80V Service Training Repair Manual














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This highly detailed digital repair manual covers all repairs, servicing and troubleshooting procedures. All technical details taken directly from the manufacturer can be found in this manual. Linde Truck Type 011 Generation 4: K Gen 4 80V Service Repair Manual is the same manual used by professional technicians, mechanics and workshops around the world

Linde Truck Type 011 Generation 4: K Gen 4 80V Service Repair Manual has easy-to-read text sections with top quality diagrams and instructions, will guide you through fundamentals of maintaining and repairing, step-by-step, to teach you what the factory trained technicians already know by heart, Using this repair manual is an inexpensive way to keep your vehicle working properly.



Models Cover:

K Gen 4 80V




Manual Covers:

00. Product information
General product information
Speed optimisation
General
Function
Generation 3 truck performance data
Fan management
Fan management
02. Diagnostics
Software
WinflashV1.1X general
Description
Preparation for downloading to CAN control system
Winflash V1.1X working with Winflash software
General
Selecting a file
Selecting a truck
Selecting a control system
Checking the connection to the CAN control system
Start programming to CAN control systems
Loading VNAP identifier in truck control system
Close the program
Error lists
Truck central control (FZS) fault list and information
Traction and pump controller (FPS) fault list
Load handling controls error list (LHC 2)
Operating panel controller (BPS) fault list
Fleet Manager Error list (FLM)
Display error list
Error List Input/Output Extension Module (IOX)
Electric steering (ELK) error list
Inductive guidance (IZF) error list
Error list for left-hand BKS (BKS)
Error list for right-hand BKS (BKS)
Teach-in
Operating panel controller (BPS 2)
General
Service mode
Main lift, double lift mast
Lift mast, triplex lift mast
Auxiliary lift
Shift
Swivel
Fork adjustment
11. Electric motor
Traction motor
General
Test
Repairs
Maintenance
Speed sensor
General
Test
Repair
Temperature sensor
General
Test
Repair
20. Mechanical drive axle
Front bevel gears
General
Test
Repair
Maintenance
42 Steering
Electric steering
General
Emergency steering
Steering unit
General
Test
Repairs
Maintenance
Setpoint potentiometer
General
Test
Repair
Actual value potentiometer
General
Test
Repairs
Reference switch
General
Test
Repairs
43 Mechanical guidance
Guide elements
General
Test
Repairs
Aisle detection
General
Test
44. Inductive guidance
Inductive guidance
General
Test
Repairs
Central unit
General
Test
Repairs
Peripherals
Antennas
General
Test
Repairs
Guide wire
General
Frequency generator
General
Table of contents
Aisle detection
General
Steering angle limiter (LWB)
General
Test
Repairs
Maintenance
46. Wheels and tyres
Wheels
General
Test
Repairs
Maintenance
49. Brake system
Brake modes
General
Hydraulic parking brake
General
Test
Repairs
Maintenance
Pressure sensor
General
Test
Repairs
Accumulator
General
Test
Repairs
Valve block
General
Repairs
Electromagnetic parking brake
General
Test
Repairs
Maintenance
50. Operating devices
Operating panel
Controls and displays (BPS 2)
General
Repair
Teach-in of the operating lever
Braking deceleration values measurement and display
Operating panel emergency lowering function
Setting the display brightness
56. Display elements
Operating console
Mechanics
General
Testing
Repairing horizontal adjustment
Repairing the folding mechanism
Repairing the vertical adjustment gas compression spring
Repairing the gas compression spring piston rod head
Maintenance
60. Electrics/electronics
Sensor system
Distance sensor main lift
General
Repair
Maintenance
Load detection sensor
Load detection sensor 7B40
Overhead guard switch
General
Testing
Repair
Maintenance
64. Electronic controllers
Drive and pump controller (FPS) A10
General
Test
Converter
General
Test
Repair
Maintenance
Other electronic controls
Truck control unit 4 (FZS 4) 8U60
General
Testing
Repair
Maintenance
Load handling controls (LHC) 8U61
General
Repair
On-board charge controller BLS
General
Repair
Input/output controller IOX
General
Repair
CAN bus
General
Test
70. Hydraulics, general
Basic hydraulics
Oil tank
General
Test
Repairs
Maintenance
Breather filter
General
Test
Maintenance
71. Working hydraulics
Pump units
General
Test
Repair
Maintenance
Hydraulic pump
Testing
Repairs
Pump motor
General
Test
Repairs
Maintenance
Temperature sensor
General
Testing
Repairs
Speed sensor
General
Testing
Repair
76. Valves
Pressure relief valve
General
Testing
Repairs
Proportional valves
Main lift lowering proportional valve
General
Repair
Shift proportional valve
General
Checking
Repair
Swivel proportional valve
General
Checking
Auxiliary lift lowering proportional valve
General
Checking
Repair
Valve block
Chassis valve block
General
Testing and adjusting
Repair
High-pressure filter
81. Lift mast
Telescopic mast
Lift mast - general
Test
Repairs
Maintenance
Triple mast
General
Test
Repairs
Maintenance
Auxiliary lift mast
Load sensor
General
Testing
Repair
86 Attachments
Turret head
General
Shifting
General
Checking
Repair
Maintenance
Shift potentiometer
General
Test
Repair
Shift contour switch
General
Checking
Repair
Swivelling
General
Checking
Repair
Maintenance
Swivel potentiometer
General
Test
Repair
Swivel contour switch
General
Checking
Repair
Pulling cylinder
General
Checking
Repair
Maintenance
Auxiliary lift mast
General
Checking
Repair
Maintenance
Auxiliary lift cylinder
General
Checking
Repair
Maintenance
Auxiliary lift distance sensor
General
Checking
Repair
Valve block
General
Checking
Repair
Maintenance
Hydraulic motor
General
Checking
Repair
Maintenance
Overreach function
Over-reach
Telescopic fork
General
Testing
Repairs
90. Special equipment/accessories
Optional equipment
Fork cycle
General
Height preselection
General
Function
Teach-in of shelf heights (levels)
Load detection
General
Intelligent load capacity diagram
General
Access checking
General
PIN code generation and management
Special PIN code
Filling aid
General
Function
ZAG
Determining the braking distance
ZAG inductive
General
Activating the option ZAG inductive
Inductive proximity switches
Determining the lengths of the steel sheets
Mounting the steel plates
Classification of zones
Suppression of interfering metal parts
Diagnosis
ZAG magnetic
General
Activating the magnetic ZAG option
Magnetic switches
Switching magnets
Maximum stopping distance
Switch solenoid installation positions
Classification of zones
Diagnosis
ZAGreflexli
General
Activating the option ZAG reflexli
Reflector types
Mounting height of the reflectors on the rack
Arrangement of reflex sensors
Maximum stopping distance
Mounting the reflectors
Classification of zones
Important regulations
Diagnosis
Devices
Dynometer
Belt
General product information
Speed optimisation
General
Function
Generation 3 truck performance data
Fan management



File Format: PDF, 828 Pages
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip


===========================================
Q. Can I use this Manual on more than one computer?
A. Yes, this Manual can be used on as many computers as required.

Q. Can I print out a page?
A. Yes you can print out a single page or the entire manual, its your choice.

Q. Is this a trial or a limited version?
A. No, this is the FULL Manual without any limitations or trial periods and can be used for life.

Q. Will this PDF Manual work on Windows & MAC computers?
A. Yes, it is fully compatible with all Windows & All MAC Computers.




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