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Linde Forklift Truck Series 359: H100, H120, H140, H160, H180 Service Training Repair Manual

This highly detailed digital repair manual covers all repairs, servicing and troubleshooting procedures. All technical details taken directly from the manufacturer can be found in this manual. Linde Forklift Truck Type 359: H100, H120, H140, H160, H180 Service Repair Manual is the same manual used by professional technicians, mechanics and workshops around the world

Linde Forklift Truck Type 359: H100, H120, H140, H160, H180 Service Repair Manual has easy-to-read text sections with top quality diagrams and instructions, will guide you through fundamentals of maintaining and repairing, step-by-step, to teach you what the factory trained technicians already know by heart, Using this repair manual is an inexpensive way to keep your vehicle working properly.

Models Cover:


Manual Covers:

0. Product information
The BR 359 truck
Technical data
VDI datasheet H100-600, H120-600, H140-600
VDI datasheet H150-600, H160-600, H180-600
VDI datasheet H120-1 200, H140-1200, H160-1200
LTC basic structure
CAN bus communication overview and installation position
Error code lists
Indicatorunit errorcodes
LTC traction control codes, versionl.X
LTC lift control codes, 0.040 version, LTC module N1
LTC lift control codes, Version 0.040, LTC module N2
diesel enginefault codes
1. Engine
Diesel engine QSB 5.9
Description of the drive
Technical data
View of engine
Engine identification
Engine data plate
Injection pump plate
Engine control unit data plate
Cylinder head
Installing, removing and checking the cylinder head
Rocker levers and pushrods
Installing, removing and checking valves
Valve clearance
Cylinder block
Front crankshaft sealing ring
Renewing the oil sump seal
Fuel supply
Removing and refitting the injection pump
Exhaust system
Removing, installing and checking the turbocharger
Installing, removing and checking the exhaust manifold
Diesel engine QSB 6.7
Fuel supply
Removing and installing injectors
Checking the fuel supply
Removing and installing the EFC actuator
Removing and installing the high-pressure pump
Removing and installing the rail
Engine block
Removing and fitting the V-ribbed belt
Removing and installing the exhaust turbocharger
Removing, installing and checking the exhaust manifold
Removing and installing the valve cover
Adjusting the valve clearance
Checking rocker levers and pushrods
Removing, installing and checking the cylinder head
Removing, installing and checking valves
Changing the oil sump seal
2. Drive axle
Technical data for traction drive
Schematic view of the drive
Linde TruckControl (LTC)
Traction drive
T ravel drive - introduction
Variable displacement pump controller
Motorvariables controller
Pedal group
Variable displacement pump
HPV 210-02 variable displacement pump
Electro-hydraulic remote control
Variable pump advance start
Variable motor
Variable motor HMV210-02 and HMV 280-02
Output unit function characteristics
Reduction gearbox
Reduction gearbox GR 26-01
Braking process -function characteristics
Retarder valve block components
Retarder valve blockfunction
Brake release valve
Towing unit
Checking the brake system
Hydraulic fan drive
Function characteristics
Checking the hydraulic fan drive
4. Chassis, bodywork and fittings
Steering system
Function characteristics
Steering axle
stub axle
Wheel hub
Adjusting the inner steering stop
Adjusting the outer steering stop
Removing and installing the steering cylinder
Sealing the steering cylinder
5. Controls
Display elements
Indicator unit
6. Electrics / Electronics
Central electrical system
Arrangement of relays and fuses for basic equipment and special equipment
Testing the electronic controllers and components
Testing the LTC (vehicle and lift controller)
Checking wiring harness
Testing sensors
Checking actuators
Testing the indicator unit
7. Hydraulics
Regulating pump HPR210-02
Technical data for regulating pump
HPR 210-02 regulating pump
Load sensing regulation
Working hydraulic
Working hydraulic circuit diagram
Hose layout
Hose layout, supply, valve block, working hydraulics
Hose layout lifting/lowering
Tilting hose layout
Hose layout for sideshift and fork positioner
Measurements and settings
Checking the maximum working pressure and LS pressure
Checking and adjusting delta pressure P to LS
Tilting the cab
Cabin tilting mechanism
Operation of the cab tilt device

10. Circuit diagrams
Hydraulic circuit diagrams
Hydraulic circuit diagram
Wiring diagrams QSB 5.9
Wiring diagram parti
Wiring diagram Part 2
Wiring diagram Part 3
Wiring diagram part 4
Wiring diagram part 5
Wiring diagram Part 6
Wiring diagram part 7
Wiring diagram Part 8
Wiring diagram part 9
Wiring diagram part 10
Wiring diagrams QSB 6.7
Wiring diagram, sheet 1
Wiring diagram, sheet 2
Wiring diagram, sheet 3
Wiring diagram , sheet 4 - dipped beam, sidelight, direction indicator and hazard warning light, reverse light
Wiring diagram, sheet 5 -work lights, horn, interior light, cigarette lighter, radio
Wiring diagram, sheet 6 -windscreen wipermotors
Wiring diagram, sheet 7 -seat heater, flashing beacon, brake light, programmable rooflight/ beacon, mast speed limit
Wiring diagram, sheet 8 -cabin tilting mechanism, door release, spare fuses
Wiring diagram, sheet 10 -twistlocks, extend/retract, sideshift, worklights, safety override

File Format: PDF, 264 Pages
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip

Q. Can I use this Manual on more than one computer?
A. Yes, this Manual can be used on as many computers as required.

Q. Can I print out a page?
A. Yes you can print out a single page or the entire manual, its your choice.

Q. Is this a trial or a limited version?
A. No, this is the FULL Manual without any limitations or trial periods and can be used for life.

Q. Will this PDF Manual work on Windows & MAC computers?
A. Yes, it is fully compatible with all Windows & All MAC Computers.

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