Crusader Engines Product Installation Manual.pdf


Before you begin the installation of your new Crusader engine, READ THIS MANUAL CAREFULLY AND COMPLETELY. There are many new and exciting features available with your new Crusader that you may wish to take advantage of and plan for as you begin the installation of your new Crusader engine.

Models Covers :
Year Model
2007 5.0L MPI
2007 5.7L MPI
2007 6.0L MPI
2007 8.1L MPI
2007 8.1L MPI (HO)
2007 Classic 5.7L Carburetor

Manual Contents :
General Information
Engine Models
Crusader Accessories
Engine Installation Accessories
Installation Supplies
Installation Drawings
Engine and Transmission Combinations
Transmission Rotation
Gear Ratio Selection
Propeller Shaft / Coupling
Transmission and Propeller Rotation
Propeller Selection
Boat Construction
Installation Requirements
Instrumentation
Twin Engine Synchronization and Speed Control (Optional)
Master/Slave Wiring Connection
Engine Warning Kit (Optional)
Electrical System Precautions
Engine Harness Electrical Connector Identifi cation
Crusader Classic 5.7L Carburetor - Electrical System Precautions
Crusader Classic Installation Accessories
Crusader Classic Engine Wiring Diagram
Boat Adapter Harness Diagram
Engine Boat Harnesses and Accessories Diagram
Crusader Boat Harness Wiring Diagram
Engine Speed Control/CAN-Bus Harness Diagram
Sync/Cruise Switch Panel Wiring Diagram
Crusader Boat Speed Control Harness Wiring Diagram
Engine Compartment Ventilation
Fuel Supply and Return Connections
Fuel Inlet Restriction
Fuel Lines
Fuel System Pressure Check
Gasoline Requirements
Gasoline Containing Alcohol
Fuel Stabilizer Recommendations for Ethanol Blended Fuel
Fuel Filter Recommendations for Ethanol Blended Fuel
Exhaust System
Exhaust Risers
Throttle/Shift Remote Control and Cables
Seawater Pickup Connection
Seacock Size Recommendation
Sea Strainer Recommendation
Crankcase Oil Dipstick Relocation
Engine Installation
Torque Specifi cations
Preliminary Engine Alignment
Final Engine Alignment
Throttle/Shift Cables
Audio Alarm System
Exhaust System Connection
Engine Harness Connection
Battery Connection
Master Engine Specifi cations
Delivery Preparation
Pre-Delivery Checklist
Pre-Delivery Procedure
INSTALLATION DRAWINGS:
EXHAUST SYSTEM INSTALLATION GUIDELINES
CAPTAINS CHOICE INSTALLATION DRAWINGS:
5.7L BOSCH / VELVET DRIVE 72 REDUCTION
5.7L BOSCH / HURTH 630 8° DOWN ANGLE
5.7L BOSCH / HURTH 630V
5.7L BOSCH / VELVET DRIVE 72 DIRECT DRIVE
6.0L W/4 IN. RISERS / HURTH 630 8° DOWN ANGLE
8.1L / HURTH 630A 8° DOWN ANGLE
8.1L / VELVET DRIVE 72 DIRECT DRIVE
8.1L / VELVET DRIVE 72 REDUCTION
CRUSADER XL SERIES INSTALLATION DRAWINGS:
350XL-HT WITH HURTH V-DRIVE GEAR
350XL-HT WITH VELVET DRIVE 5000V GEAR
350XL-HT WITH HURTH SERIES - 8° DOWN ANGLE
350XL-HT WITH VELVET DRIVE 72 SERIES V-DRIVE
350XL-HT WITH VELVET DRIVE 72 SERIES REDUCTION
350XL-HT WITH VELVET DRIVE 5000 SERIES - 8° DOWN ANGLE
Crusader Engines Distributors
Appendix A Captains Choice and Xli Installation Drawings
Appendix B XL Series Installation Drawings

Language : English
File Format : PDF
Delivery method : Download

This manual pdf download will come in PDF format, so its EXTREMELY easy to move around with you from computer to computer. Many mechanics purchase electronics manuals like this and use a laptop near them while doing maintenance! If you dont have a laptop, no problem! Just print out the pages of the manual that you need and youve got a hard copy in front of you while doing your work! Simply throw it away when your finished! Its much easier and quicker than having to deal with a book!.