This is the complete factory service repair manual for the 1999-2005 Harley Davidson FLH/FLT TWIN CAM 88 & 103. This Service Manual has easy-to-read text sections with top quality diagrams and instructions. They are specifically written for the do-it-yourselfer as well as the experienced mechanic. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently Using.
1999-2005 Harley Davidson FLH/FLT TWIN CAM 88 & 103 Service Repair Workshop Manual covers every single detail on your machine. provides step-by-step instructions based on the complete disassembly of the machine. This repair manual is an inexpensive way to keep you vehicle working properly.
CHAPTER FOUR / ENGINE
Removal installation / Rocker arms and pushrods / Cylinder head / Valves and components / Cylinder / Piston and rings / Pushrods / Valve lifters / Oil pump / Camshaft support plate / Crankcase and crankshaft / Break-in / Specifications
CHAPTER FIVE / CLUTCH AND PRIMARY DRIVE
Primary chaincase cover / Clutch shell, compensating sprocket and primary drive chain / Clutch shell, clutch hub and sprocket / Primary chain and guide / Compensating sprocket / Primary chaincase housing / Starter jackshaft / Clutch cable / Specifications
CHAPTER SIX / TRANSMISSION
Shifter assembly / External shift mechanism / Transmission top cover / Shift cam / Shift arm assembly / Shift forks / Transmission side door and transmission shaft / Transmission shafts / Main drive gear / Transmission clutch release cover assembly / Transmission drive sprocket / Transmission case / Oil pan / Specifications
CHAPTER SEVEN / FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS
Air filter backplate / Carburetor operation / Carburetor / Intake manifold (carbureted models) / Electronic fuel injection (EFI) / Depressurizing the fuel system / (fuel injected models) / Induction module (fuel injected models) / Throttle and idle cables (carbureted models) / Starting enrichment valve (choke) / cable replacement (carbureted models) / Throttle and idle cables (fuel injected models) / Fuel tank console / Fuel tank (carbureted models) / Fuel tank (fuel injected models) / Fuel pump and fuel filter (fuel injected models) / Fuel shutoff valve (carbureted models) / Fuel tank gauge (FLHR) / Exhaust system / Evaporative emission control system (California models) / Specifications
CHAPTER EIGHT / ELECTRICAL SYSTEM
Basic information / Battery / Charging system / Alternator / Voltage regulator / Ignition system / Starting system / Lighting system / Switches / Horn / Turn signal module (1999-2000 models) / Turn signal module and turn signal/security / module (2001-on models) / Speedometer speed sensor / Starter relay switch replacement / Instruments / Premium sound, CB and intercom systems / Fuses / Circuit breaker / Electrical connector service / Wiring diagrams / Specifications
CHAPTER NINE / WHEELS, HUBS AND TIRES
Motorcycle stands / Front wheel / Rear wheel / Front and rear hubs (1999) / Front and rear wheel bearing end play check (1999 models) / Front and rear hubs (2000-on) / Driven sprocket assembly / Drive sprocket / Drive belt / Wheel runout / Rim and laced wheel service / Cast wheels / Wheel balance / Tires / Tubeless tire changing / Tire repairs / Motorcycle alignment / Specifications
CHAPTER TEN / FRONT SUSPENSION AND STEERING
Handlebar / Front forknon-cartridge type (all 1999-2001 models and 2002 FLHR, / FLHRI and FLHRCI (right side only) / Front fork air pressure adjustment (1999-2001 models) / Front forkcartridge type (2002 models except 2002 FLHR, FLHRI and FLHRCI right side) / Steering head and stem / Steering head bearing race replacement / Steering play adjustment / Specifications
CHAPTER ELEVEN / REAR SUSPENSION
Shock absorbers / Shock air pressure adjustment / Rear swing arm / Specifications
CHAPTER TWELVE / BRAKES
Brake service / Front brake pad replacement / Front brake caliper / Front master cylinder / Rear brake pad replacement / Rear brake caliper / Rear master cylinder and rear brake pedal / Brake hose and line replacement / Brake disc / Bleeding the system / Rear brake pedal / Specifications
CHAPTER THIRTEEN / CRUISE CONTROL
System components and operation / Control cables / Cruise control module / Switches / Specifications
CHAPTER FOURTEEN / BODY
Seat / Front and rear fender / Windshield and headlight nacelle / Front fairing / Saddlebags and guards / Tour-pak / Footboards / Specifications
SUPPLEMENT / 2003-2005 MODEL SERVICE INFORMATION
Routine safety checks / Periodic lubrication / Periodic maintenance / Engine / Rocker arm and pushrods / Cylinder head / Valve and valve components (2005 models / except FLHTCSE2 models) / Pistons and piston rings / Oil cooler, oil filter mount and thermostat / (FLHTCSE2 models) / Crankcase and crankshaft / Clutch assembly (all 2005 models) / Clutch assembly (FLHTCSE2 models) / Clutch release bearing and pushrod / (FLHTCSE2 models) / Clutch service (FLHTCSE2 models) / Clutch master cylinder (FLHTCSE2 models) / Clutch release mechanism (FLHTCSE2 models) / Clutch hydraulic hose replacement / (FLHTCSE2 models) / Clutch system flushing (FLHTCSE2 models) / Clutch system bleeding (FLHTCSE2 models) / Shifter assembly (FLHTCSE2 models) / External shift mechanism (FLHTCSE2 models) / Shift arm assembly (all models) / Shift linkage adjustment (all models) / Transmission side door and transmission / shaft assemblies / Fuel tank console / Fuel tank (carbureted models) / Fuel tank (fuel injected models) / Charging system (FLHTCSE2 models) / Alternator (FLHTCSE2 models) / Ignition system (2004-2005 carbureted models) / Lighting system / Switches / Instruments (FLHTSCE2 and all FLHT models) / Maxi-fuse replacement (2004-2005 models) / Front wheel / Front and rear hubs / (FLHTCSE2 and 2004-2005 models) / Front forkcartridge type / Steering head and stem / Shock absorbers / Front brake pad replacement / Rear brake pad replacement / Rear master cylinder and rear brake pedal / Brake disc (FLHTCSE2 models) / Rear brake pedal (2004-2005 models) / Passenger backrest (FLHTCSE2 models) / Headlight and nacelle / (2004-2005 FLHR models) / Lower fairing / (FLHTCSE2 and 2005 FLHTCUI models / Saddlebags and guards / Footboards / Specifications
COLOR WIRING DIAGRAMS
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