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Vw New Beetle Service Manual and Wiring Diagram 1998 to 2010

Workshop Manual and Wiring Diagrams for Volkswagen New Beetle years 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010

This PDF Workshop Service & Repair Manual offers both the professional mechanic and the home enthusiast an encyclopaedic insight into your vehicle.

It includes absolutely every element of service, repair and maintenance including wiring diagrams covered in simple PDF format.

The do-it-yourself VW Beetle / Beetle Cabriolet owner will find this manual indispensable as a source of detailed maintenance and repair information.


General Information

Commonly Used Abbreviations
Traction Control, 4WD & AWD Identification & Disable Procedures
Waveforms Injector Pattern Tutorial
Wheel Alignment Theory & Operation
Wheel Alignment Specifications & Procedures
Trouble Shooting Basic Procedures
Symptom Check List Worksheets
Computer Relearn Procedures
OBD-II Vehicles OBD-II Readiness Monitors
Canadian-To-U.S. Model Reference Tables
English-Metric Conversion Chart


Engine Mechanical 1.8L 4-Cyl. (APH, AWV, AWP)
Engine Mechanical 1.9L 4-Cyl. ALH
Engine Mechanical 2.0L 4-Cyl. AEG, AVH, AZG, BDC, BEV, BGD
Turbocharger, G Charger, 1.8L Generic Scan Tool
Turbocharger, G-Charger New Beetle, 1.9L 4-Cyl
Engine Overhaul Procedures
Exhaust System, Emission Controls 1.8L (APH, AWV & AWP)
Exhaust System, Emission Controls 1.9L 4-Cyl. ALH
Exhaust System, Emission Controls 1.9L 4-Cyl. ALH, Turbocharger, G Charger
Exhaust System, Emission Controls 1.9L 4-Cyl.
Exhaust System, Emission Controls 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)
Exhaust System Emission Controls, 2.0L Generic Scan Tool
Diesel Direct Fuel Injection System, Servicing 1.9L 4-Cyl. ALH
Diesel Fuel Injection 1.9L 4-Cyl. BEW
Diesel Fuel Injection, 1.9L ALH
Fuel Supply 1.9L 4-CYL. ALH & BEW
Fuel System 1.8L (APH, AWV & AWP)
Fuel System 1.9L 4-Cyl. ALH
Fuel System 1.9L 4-Cyl. BEW
Fuel Supply 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)
Ignition Glow Plug System 1.9L 4-Cyl. BEW
Ignition Glow Plug System 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)
Ignition-Glow Plug System, 1.8L Generic Scan Tool
Ignition-Glow Plug System, 1.8L APH
Ignition/Glow plug system, 1.8L AWP, AWV
Ignition-Glow Plug System, 2.0L Generic Scan Tool
Multiport Fuel Injection (MFI) 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)
Multiport Fuel Injection (MFI) , 1.8L AWP, AWV

Engine Cooling

General Cooling System Service
Engine Cooling System 1.8L (APH, AWV & AWP)
Engine Cooling System 1.9L 4-Cyl. BEW
Engine Cooling System 2.0L (AEG, AVH, AXG, BDC BEV & BGD) Servicing
Engine Cooling System 2.0L (AEG, AVH, AXG, BDC BEV & BGD)
Engine Cooling System 1.9L 4-Cyl. ALH
Specifications & Drive Belt Routing 1.8L Turbo
Specifications & Drive Belt Routing 1.9L TDI (ALH)
Specifications & Drive Belt Routing 2.0L (AEG, AVH, AZG, BBW, BDC, BEV & BGD)
Electric Cooling Fans

Engine Performance

How To Use The Engine Performance Section
Uniform Inspection and Communication Standards
Service & Adjustment Specifications
On-Vehicle Adjustments
1.9L 4-Cylinder Turbo Diesel ALH Engine
Self-Diagnostics 1.9L Turbo Diesel
On-Board Diagnostic (OBD), 1.8L Generic Scan Tool
Generic Scan Tool, 1.9L ALH & BEW
On-Board Diagnostic (OBD), 2.0L Generic Scan Tool
Turbocharger, G-Charger
Vacuum Diagrams
Basic Diagnostic Procedures Gasoline
Emission Applications
Engine Performance Diagnostic Routine Outline
Engine Performance Safety Precautions
Trouble Shooting
Service & Adjustment Specifications

Automatic Transmissions

Overhaul New Beetle, 01M
Overhaul New Beetle, 02E
Overhaul New Beetle, 09G
Removal & Installation 01M
Servicing 01M & 01V
Diagnosis 01M
Diagnosis 09G

Manual Transmission

Manual Transmission Trouble Shooting
Uniform Inspection and Communication Standards
5 & 6 Speed. Manual Transmission 02M
5 Speed. Manual Transmission 02J
Servicing 5-Speed, 02J


Clutch Trouble Shooting
Clutches (5 & 6 Speed, 02M)


Rear Suspension
Front Suspension


Steering Column

Drive Axles

Drive Axle Noise Diagnosis
Axle Shafts


Anti-Lock Brake Safety Precautions
Uniform Inspection and Communication Standards
On Board Diagnostic (OBD)
Anti-Lock Brake System

Accessories & Equipment

Cruise Control
Convertible Top
Radio, Telephone, Navigation, Trip Computer
Front Doors, Central Locking System
Exterior Equipment
Interior Equipment
Glass, Window Regulators
Turn Signal And Emergency Flasher System Troubleshooting
Dual Horns Troubleshooting
Lights, Switches Exterior
Lights, Switches Interior, Anti-Theft
Seats Frames
On Board Diagnostic (OBD)
On Board Diagnostic (OBD) Instrument Cluster, Data Bus & Anti-theft, Immobilizer
Speedometer Vehicle Speed Sensor Troubleshooting
Wiper/Washer Systems


Service Specifications
Dust & Pollen Filter
Air Conditioning
Heating, Ventilation


Air Bag Deactivation Procedures
Air Bag Restraint Systems


Electrostatic Discharge (ESD) Warning Basic Information
Uniform Inspection and Communication Standards
Fuses & Circuit Breakers New Beetle & New Beetle Convertible
Generators & Regulators
Component Locations
Wiring Diagram Component Locations
System Wiring Diagrams
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