SECTION 1 SAFETY
About Notes, Cautions & Warnings
Safety Instructions
Eye Protection
Skin Protection
Toxic Fume Prevention
Fire Prevention
Electric Shock Prevention
Explosion Prevention
Noise Prevention
Grounding
Safety Reminders
Electronic Health Support Equipment
SECTION 1A SECURITE
Au sujet des Notes, Attention et avertissement
Consignes de securite
Protection des yeux
Protection de la peau
Prevention des vapeurs toxiques
Prevention des incendies
Prevention des chocs electriques
Prevention des explosions
Protection contre le bruit
Mise a la masse et a la terre
Rappels de securite
Protheses electroniques
SECTION 2 DESCRIPTION & SPECIFICATIONS
Introduction
Specifications
PAC121 50A Torches
IEC Symbols Used
SECTION 3 MAINTENANCE
Introduction
Routine Maintenance
Theory of Operation
Sequence of Operation
Troubleshooting
Power Board
Control Board
Torch Check
PAC121TS Torch Parts Removal and Replacement
PAC121MS Torch Parts Removal and Replacement
Quick Disconnect O-Ring Removal and Replacement
SECTION 4 PARTS LIST
Power Supply - 208/240/480V
200/230/400V
PAC121TS Torch Assembly
PAC121MS Torch Assembly
Consumable Parts
Powermax800 Field Upgrade Kits and Optional Parts
Power Supplies - 208/240/480V
Power Supplies - 200/230/400V
Recommended Spare Parts - Powermax800 - 208/240/480V
Recommended Spare Parts - Powermax800 - 200/230/400V
TABLE OF CONTENTS
Service Manual
SECTION 5 PARTS LIST - CE
Power Supply - 400V CE
PAC121TS Torch Assembly
PAC121MS Torch Assembly
Consumable Parts - CE
Powermax800 Field Upgrade Kits and Optional Parts
Power Supplies - 400V CE
Recommended Spare Parts - Powermax800 - 400V CE
SECTION 6 WIRING DIAGRAMS
Powermax800 Electrical Schematic: 208/240/480V
Powermax800 Electrical Schematic: 200/230/400V
Powermax800 Electrical Schematic: 400V CE
Powermax800 Troubleshooting Schematic 1 of 2
Powermax800 Troubleshooting Schematic 2 of 2
Powermax800 CE Troubleshooting Schematic 1 of 2
Powermax800 CE Troubleshooting Schematic 2 of 2
APPENDIX A AERATION MANIFOLD FOR CUTTING ALUMINUM
APPENDIX B STANDARDS INDEX
ILLUSTRATIONS
Figure 2-1 Powermax800 Hand Plasma Cutting System
Figure 2-2 Powermax800 Power Supply with Dimensions
Figure 2-3 PAC121TS Torch with Dimensions
Figure 2-4 PAC121MS Torch with Dimensions
Figure 2-5 S Mark Label
Figure 3-1 Filter Assembly
Figure 3-2 Air Filter Removal
Figure 3-3 Inverter Links
Figure 3-4 Single-Phase, 240 or 208V Block Diagram
Figure 3-5 Back Side of Power Board - Test Points
Figure 3-6 Control Board Test Points
Figure 3-7 PAC121TS Torch Main Body Removal
Figure 3-8 PAC121TS Torch Switch Removal
Figure 3-9 PAC121MS Torch Assembly
Figure 3-10 Quick Disconnect O-Ring Removal and Replacement
Figure 4-1 Powermax800 - Front
Figure 4-2 Powermax800 - Top and Right Side
Figure 4-3 Powermax800 - Bottom and Left Side
Figure 4-4 Powermax800 - Rear
Figure 4-5 PAC121TS Torch Assembly and Leads
Figure 4-6 PAC121MS Torch Assembly and Leads
Figure 4-7 Consumable Parts
Figure 5-1 Powermax800 CE - Front
Figure 5-2 Powermax800 CE - Top and Right Side
Figure 5-3 Powermax800 CE - Bottom and Left Side
Figure 5-4 Powermax800 CE - Rear
Figure 5-5 PAC121TS Torch Assembly and Leads
Figure 5-6 PAC121MS Torch Assembly and Leads
Figure 5-7 Consumable Parts - CE
Figure a-1 Aeration Manifold