This is the COMPLETE Service Training Manual for the Linde IC-Engined Fork Truck H20/H25/H30 Explosion Protected, Type 351-02. This manual provides detailed service information, step-by-step repair instruction and maintenance specifications. it has been prepared as an aid to improve the quality of repairs by giving the operator an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$

Models Covered:
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H20 Ex
H25 Ex
H30 Ex

Service Training Manual Contains:
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0 General
0.1 Instructions
0.2 Explosion protection measures
0.2.1 Explosion protection measures on the vehicle
0.2.1.1 Battery
0.2.1.2 Electric Installation
0.2.1.4 Dashboard
0.2.1.3 Tires / V-belts / Blower / Drivers seat
0.2.1.5 Instruments
0.2.1.6 Brakes
0.2.1.7 Fork arms
0.2.2 Explosion protection measures on the engine - Zone 1
0.2.2.1 General
0.2.3 Tests for Explosion protected industrial trucks acc. to Elex-V as per PTB
0.2.4 Tests of explosion protected installations at three year intervals
0.3 Screw torques for pressure proof housing
0.4 Special tools
1 Drive - Engine
1.1 Engine
1.1.1 Technical data Type D 3.152.4
1.2 Fuel system
1.2.1 Injection pump
1.2.2 Removing the injection pump
1.2.3 Installing the injection pump
1.3 Engine TypE D3.152.4
1.3.1 Cylinder head
1.3.2 Assembly
1.4 Exhaust system
1.4.1 Variants
1.4.1.1 Heat exchanger and exhaust system, domestic version
1.4.1.2 Heat exchanger and exhaust system with Particle filter and spark arrester, domestic version
1.4.1.3 Heat exchanger and exhaust system with Particle filter, domestic version
1.4.1.4 heat exchanger and exhaust system with Particle filter, domestic version
1.4.1.5 Heat exchanger and exhaust system, domestic version
1.4.1.6 Heat exchanger with flame protection package and exhaust system, other and european version
1.4.1.7 Heat exchanger and exhaust system with flame protection package, other and european version
1.4.1.8 Exhaust system, other and european version
1.5 Rotary valve
1.5.1 Rotary valve and spark arrester
1.5.1.1 Cleaning and adjusting the rotary valve
1.5.2 Spark arrester
1.5.2.1 Cleaning the spark arrester
1.6 Exhaust heat exchanger
1.6.1 Heat exchanger domestic version
1.6.2 Heat exchanger, european version
1.6.3 Cleaning the heat exchanger
1.6.4 Cleaning the flame protection package
1.7 Air intake
1.7.1 Air valve control with oil pressure lock
1.7.2 Disassembling, Assembling and cleaning the air valve
1.8 Monitoring facilities on engine - Zone 1
1.8.1 Automatic engine shut-down
1.8.2 Engine speed sensor
1.8.2.1 Checking / adjusting the engine speed sensor
1.8.3 Temperature monitoring
1.8.3.1 Checking the temperature switches
1.8.4 Sealing of engine
1.8.5 Crankcase ventilation
1.9 Checking the leak resistance of V-belt, fan wheel and air guide
3 Structure of vehicle
3.1 Checking the leak resistance of the drivers seat
4 Steering system and wheels
4.1 Drive wheels
4.1.1 Checking the leak resistance of the drive tires
5 Control elements
5.1 General
5.2 Gauges
6 Electric system
6.1 General
6.1.1 Checking PG-fittings for tightness
6.1.2 Checking electric cables for condition and tight fit
6.2 Electric system up 10/98
6.2.1 Checking the insulation resistance of the electric system
6.2.2 Intrinsically safe circuits
6.2.2.1 Function and description of the Zener barrier
6.2.2.2 Terminal designation on Zener barrier
6.2.2.3 Circuit diagram for the safety barrier double, for temperature monitoring
6.2.2.4 Circuit diagram for the safety barriere single, for fuel level gauge
6.2.3 Checking the Zener barrier
6.2.3.1 Checking internal resistances
6.2.3.2 Checking the general function
6.2.4 Presentation of individual components in the housings
6.2.4.1 Assignment of plug X20
6.2.5 Function of the automatic engine shut-down
6.2.5.1 Positions of components of the intrinsically safe circuit in the vehicle
6.2.6 Trouble shooting
6.2.6.1 Starter trouble shooting
6.3 Electric system from 11/98
6.3.1 Checking the insulation resistance in the electric system
6.3.2 Intrinsically safe electric circuits
6.3.2.1 Function and description of the Zener barrier
6.3.3 Checking the Zener barrier
6.3.3.1 Checking the internal resistance
6.3.3.2 Checking the general function
6.3.4 Presentation of the individual components in the housing
6.3.5 Function of the automatic engine shut-down
6.4 Trouble shooting (since 11/98)
6.4.1 Starter trouble shooting (since 11/98)
6.4 Generator
6.5 Starter
6.7 Diagrams
6.7.1 Wiring diagram up to 10/98
6.7.1.1 Assignment of terminal strip X1 and assignment of fuses up to 10/98
6.7.2 Wiring diagram since 11/98
6.7.2.1 Assignment of terminal strip X1
6.7.2.2 Terminal strip and Zener barriers - Intrinscally safe electric circuits
6.7.2.3 Assignment of fuses
6.7.3 Wiring diagram from 11/98 Version Annexe II
6.7.3.1 Assignment of terminal strip X1 for version Annexe II
6.7.3.2 Terminal strip and Zener barriers - Intrinscally safe electric circuits
6.7.4 wiring diagram from 11/98 Version Annexe II - minimum equipment
6.7.4.1 Assignment of terminal strip X1 Annexe II - minimum Equipment

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** Model Specification: Linde IC-Engined Fork Truck H20/H25/H30 Explosion Protected, Type 351-02
** Language: English
** Total Pages: 140
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc...

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