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Continental TSIO-360- A AB B BB C CB D DB E EB F FB GB H HB JB K, KB LB MB SB Engine Overhaul Service Repair Manual
IMPROVED PDF MANUALS HAVE: Bookmarks, Searchable Text, Index and Improved Quality.
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* INSTANT DOWNLOAD - NO WAITING
* LANGUAGE: English
* FORMAT: PDF
* COMPATIBLE: All Versions of Windows, Mac, iOS, BB, iPhone, iPad, Android, etc
* SEARCHABLE - BOOKMARKED - INDEXED
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This Overhaul Service Manual Covers the Following Engines:
TSIO-360-A, TSIO-360A
TSIO-360-AB, TSIO-360AB
TSIO-360-B, TSIO-360B
TSIO-360-BB, TSIO-360BB
TSIO-360-C, TSIO-360C
TSIO-360-CB, TSIO-360CB
TSIO-360-D, TSIO-360D
TSIO-360-DB, TSIO-360DB
TSIO-360-E, TSIO-360E
TSIO-360-EB, TSIO-360EB
TSIO-360-F, TSIO-360F
TSIO-360-FB, TSIO-360FB
TSIO-360-GB, TSIO-360GB
TSIO-360-H, TSIO-360H
TSIO-360-HB, TSIO-360HB
TSIO-360-JB, TSIO-360JB
TSIO-360-K, TSIO-360K
TSIO-360-KB, TSIO-360KB
TSIO-360-LB, TSIO-360LB
TSIO-360-MB, TSIO-360MB
TSIO-360-SB, TSIO-360SB
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CONTENTS:
Warning
Notice
Introduction
Table of Contents
List of Illustrations
List of Charts
CHAPTER 1 INTRODUCTION
SCOPE
Related Publications
Service Bulletins
Service Reports and Inquiries
100 Replacement Parts
DEFINITIONS & ABBREVIATIONS
Abbreviations / Symbols
Definitions
Description of Engine Model Code
Basic Design Features
TOOLS
Special Tools
PRODUCTS
Product List
CHAPTER 4 AIRWORTHINESS LIMITATIONS
Airworthiness Limitations
CHAPTER 5 TlME LIMITS/MAINTENANCE CHECKS
GENERAL
TIME LIMITS/INSPECTION PROGRAM
SCHEDULED MAINTENANCE
Preflight Inspection
50 Hour Inspection
100 Hour Inspection
UNSCHEDULED MAINTENANCE
CHAPTER 70 STANDARD PRACTICES
GENERAL
LOCKWIRE PROCEDURE
CRANKCASE THREADING PROCEDURE
APPLICATION OF ADHESIVES
INSTALLATION OF GASKETS
CYLINDER LEAKAGE CHECK
Leakage Checks
Equipment
Performing The Check
CHAPTER 72-00 ENGINE RECIPROCATING
GENERAL
Introduction
Crankcase
Crankshaft
Connecting Rods
Camshaft
Pistons
Lifters
Cylinders
Gear Train
Lubrication System
Valve Mechanism
Induction System
Exhaust System
Ignition System
CHAPTER 72-10 DISASSEMBLY
General
Extent of Disassembly
Parts to be Discarded
Preliminary Cleaning
Ignition System
Fuel Injection System
Accessory Case
Induction System
Oil Sump
Oil Cooler
Alternator Assembly
Starter and Starter Drive Adapter
Oil Pump Assembly
Cylinders and Pistons
Crankcase
Camshaft Assembly
Crankshaft Group
Exhaust System
CHAPTER 72-20 CLEANING. REPAIR AND REPLACEMENT
General
Cylinders
Pistons
Valves
Rocker Shafts
Pushrods. Valve Rockers and Small Steel Pasts
Camshaft and Crankshaft
Crankcase
Gears
Sheet Metal Parts and Intake Manifold
Castings
Stud Replacement
Helical Coil Insert Installation
Spark Plug Hole Helical Coil Inserts
Fin Repairs
Valve Guides
Valve Rockers
Hydraulic Valve Lifters
Connecting Rods
Piston Pin Bushing Replacement
Crankshaft Assembly
Magneto Gear Support Shaft
Magneto and Alternator Drive Coupling
Tachometer Drive Housing
Starter Drive Adapter
Oil Pump Assembly
Ignition Cables
CHAPTER 72-30 INSPECTION
General
Visual Inspection
Magnetic Particle Inspection
Crankshaft Ultrasonic Inspection
Fluorescent Particle Inspection
Dimensional Inspection
Dimensional Limits
Table of Limits
Critical New Part Dimension
Protective Coating
Application of Alodizing
Repair of Alodized Surfaces
Enamel Coatings
CHAPTER 72-40 SPECIFIC INSPECTIONS
Crankcase
Crankshaft
Crankshaft and Counterweight Pins and Bushings
Camshaft
Connecting Rods
Gears
Pistons and Rings
Cylinders
Hydraulic Valve tiers
Intake Tubes
Lubrication System
Fuel Injection System
Ignition System
Exhaust System
Inspection Chart
CHAPTER 72-50 ASSEMBLY OF SUBASSEMBLIES
General
Oil Pump Assembly
Starter and Starter Adapter
Cylinder Assembly
Piston and Ring Assemblies
Pushrod Housing
Crankshaft and Connecting Rods
Camshaft
Crankcase
Fuel Injection, Air Throttle and Metering Assembly
CHAPTER 72-60 FINAL ASSEMBLY
General
Crankcase
Cylinders and Pistons
Accessory Case
Fuel Pump
Starter Drive Adapter
Alternator Assembly
Oil Coder
Valve Mechanism
Intercylinder Air Baffles
Oil Sump
Induction System
Fuel Injection System
Ignition System
Exhaust Systems
CHAPTER 72-70 TESTING AFTER OVERHAUL
Test Stand
Test Club
Cooling Air Scoop
Induction Air Intake
Exhaust System
Controls
Electrical Wiring
Instruments
Breather
Fuel System
Governor Pad Cover
Engine Test
Starting Procedure
Overhaul Test Run
Test Flight
CHAPTER 72-80 ENGINE PRESERVATION
General
Flyable Storage
Temporary Storage
Indefinite Storage
CHAPTER 73-00 ENGINE FUEL SYSTEM
Engine Fuel Systems
Set-Up Procedure
Turbocharged Engines
Special Set-Up Procedures
Fuel System Pressure and Flow Valve Charts
Fuel System Troubleshooting Chart
CHAPTER 74 IGNITION
(TCM IGNITION SYSTEM)
GENERAL
Magneto Installation
Harness Assembly Installation
(SLICK IGNITION SYSTEM)
GENERAL
Magneto Installation
Harness Assembly Maintenance
IGNITION TROUBLESHOOTING
CHAPTER 75 AIR
GENERAL
CHAPTER 76 ENGINE CONTROLS
GENERAL
CRUISE CONTROL BY PERFORMANCE CURVE
CRUISE CONTROL BY E.G.T.
PERFORMANCE CHARTS
CHAPTER 77 ENGINE INDICATING
GENERAL
OPERATING LIMITS
ENGINE TROUBLESHOOTING CHART
CHAPTER 78 EXHAUSTS
GENERAL
Exhaust System
Exhaust System Troubleshooting Chart
CHAPTER 79 OIL
GENERAL
APPROVED OIL PRODUCTS
LUBRICATING SYSTEM TROUBLESHOOTING CHART
CHAPTER 80 STARTING
GENERAL
Prestarting
Starting
Ground Warm-Up
Pre-takeoff Check
Flooded Engine
Cold Weather Operation
Preheating
Hot Weather Operation
Ground Operating At High Altitude Airports
CHAPTER 81 TURBINES
GENERAL
TURBOCHARGER
WASTEGATES
CONTROLLERS
LUBRICATION SYSTEM
TROUBLESHOOTING CHAR
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