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Kawasaki FE120-FE400 4-Stroke Air-Cooled Repair Manual
Description:
Unlock peak performance for your Kawasaki lawn mower and utility engines! This comprehensive Kawasaki FE engine service manual covers all FE120, FE170, FE250, FE290, FE350, and FE400 4-stroke air-cooled models (1990-2010). Designed for technicians and DIY users, this workshop PDF download delivers professional repair, maintenance, and troubleshooting guidance. Whether rebuilding a FE290 carburetor or fixing FE350 oil leaks, this manual includes ignition specs, carburetor diagrams, and step-by-step solutions for common failures.
Key Features Include:
FE400 carburetor adjustment manual with free downloadable charts
1990-2010 Kawasaki FE250 service manual PDF specifications
FE350 no-spark troubleshooting flowcharts
Starter rope replacement diagrams for FE250 models
Ignition coil testing procedures for FE170
Workshop Manual Covers:
1. General Information - Safety protocols, torque specs, tools
2. Periodic Maintenance - Oil change intervals, valve adjustments
3. Fuel System - Carburetor rebuilds (float height: 12.7mm), fuel pump diagnostics
4. Cooling System - Finned cylinder maintenance, airflow optimization
5. Engine Top End - Piston/cylinder service, valve lapping
6. Lubrication System - Oil pump calibration, leak diagnostics
7. Cam Shaft/Crankshaft - Timing marks alignment, bearing replacement
8. Starter System - Recoil spring rewinding, rope installation
9. Electrical System - Stator testing (0.1-0.3Ω), CDI diagnostics
10. Troubleshooting - Overheating, hard-starting, power loss
Technical Specifications:
File Format: PDF | 2.7 MB
Compatibility: Windows & Mac (All Versions)
Language: English
Requirements: Adobe PDF Reader & WinZip
Critical Problem-Solving Sections:
1. Rebuild Kawasaki FE290 Carburetor:
Jet cleaning (Main: #95, Pilot: #40)
Float bowl gasket replacement
Idle mixture screw adjustment (1.5 turns out)
2. Fix FE400 Engine Overheating:
Cooling fin debris removal
Oil viscosity recommendations (SAE 10W-30)
Cylinder head torque sequence (22 Nm)
3. FE350 No Spark After Storage:
Ignition coil resistance test (Primary: 0.5-1.5Ω, Secondary: 5-15kΩ)
Kill switch circuit inspection
Flywheel key shear diagnosis
4. Replace FE250 Starter Rope:
Spring pre-tensioning technique
Rope length specification (90cm)
Handle knot security check
Why This Manual Dominates Competitors:
Complete coverage of all FE series engines (FE120-FE400)
Air-cooling-specific procedures for overheating prevention
Carburetor jetting charts by altitude/temperature
Oil seal replacement guides for common leaks
Color-coded wiring diagrams for electrical diagnostics
File Data
This file is sold by repairguid, an independent seller on Tradebit.