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3,302,964 satisfied buyers
2001 Polaris Sportsman 400 500 DUSE & H.O. ATV Service Repair Manual (Factory Workshop)
Description:
Get the ultimate workshop PDF download for your 2001 Polaris Sportsman 400 and 2001 Polaris Sportsman 500 H.O./500 Duse ATVs! This comprehensive service manual provides professional repair, maintenance, and troubleshooting guidance for all DUSE (Dual Unit Sequential Exhaust) and H.O. (High Output) models. Designed for DIY mechanics and technicians, it includes detailed specs and diagrams to master engine rebuilds, electrical diagnostics, and chassis repairs.
Covered Models:
- 2001 Polaris Sportsman 400 (All configurations)
- 2001 Polaris Sportsman 500 H.O. (High Output)
- 2001 Polaris Sportsman 500 Duse (Dual Exhaust)
Manual Includes:
1. Engine Overhaul
DUSE & H.O. cylinder head disassembly
Crankshaft/piston servicing
Carburetor tuning (Mikuni VM34)
2. Transmission & Drivetrain
AWD/2WD system diagnostics
Drive belt replacement
Gearcase shimming
3. Electrical System
Stator/CDI testing
Wiring harness repairs
Ignition timing (H.O. models)
4. Chassis & Suspension
MacPherson strut rebuild
Wheel bearing replacement
Brake caliper service
5. Fuel & Lubrication
Fuel pump diagnostics
Oil injection system calibration
6. Troubleshooting Flowcharts
Hard-starting solutions
Overheating causes
AWD engagement failures
Technical Specifications:
- File Format: PDF | 38.1 MB
- Compatibility: Windows & Mac (All Versions)
- Language: English
- Requirements: Adobe PDF Reader & WinZip
Why This Manual Dominates Competitors:
This Polaris Sportsman 2001 400 500 Duse H.o. Atv workshop PDF download includes:
Factory-accurate diagrams for every component
Torque specs (ft-lb/Nm) for critical fasteners
Part numbers cross-referenced with OEM codes
H.O.-specific tuning procedures for peak performance
DUSE exhaust valve adjustments
Winterization & storage guidelines
Long-Tail Keyword Integration:
Solve specific issues like:
2001 Sportsman 500 H.O. carburetor jetting
DUSE exhaust
File Data
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