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Montesa 4RIDE 2015 2016 Service Repair Workshop Manual
This is Montesa 4RIDE 2015 2016 Service Repair Workshop Manual. This manual contains full service and repair instruction used by mechanics around the world.
All major topics are covered complete. You can find here Step-by-step instruction, diagrams, illustration, wiring schematic, and specifications to repair and troubleshoot your Montesa 4RIDE 2015 2016.
Montesa 4RIDE 2015 2016 Service data
Specifications ............................................... 1-1
Service data .................................................. 1-2
Torque Values ............................................... 1-5
Tools ........................................................... 1-7
Special ......................................................... 1-7
Lubrication & Seal Points ................................ 1-8
Cable & Harness Routing ................................ 1-11
Montesa 4RIDE 2015 2016 Service and maintenance
Maintenance schedule .................................... 2-1
Fuel Line ...................................................... 2-3
Air Cleaner ................................................... 2-3
Spark Plug .................................................... 2-4
Valve Clearance ............................................ 2-4
Engine Oil/Oil Filter ........................................ 2-6
Engine Idle Speed .......................................... 2-8
Transmission Oil ............................................ 2-8
Coolant ........................................................ 2-9
Clutch System .............................................. 2-10
Exhaust Pipe And Muffler ............................... 2-10
Drive Chain ................................................... 2-11
Drive Chain Slider .......................................... 2-11
Drive/Driven Sprockets ................................... 2-12
Brake Fluid ................................................... 2-13
Brake Pad Wear ............................................. 2-14
Brake System ................................................ 2-14
Handlebar And Steering Head Bearings ............. 2-15
Wheels And Tires .......................................... 2-15
Front Suspension ........................................... 2-16
Fork ............................................................. 2-16
Rear Suspension ............................................ 2-17
Front headlight and front position light. ............ 2-18
Montesa 4RIDE 2015 2016 Engine servicing
Oil Pressure Relief Valve ................................. 3-1
Oil Pump ...................................................... 3-1
Disassembly / Installation of fuel feed hose ..... 3-4
Fuel Line Inspection ....................................... 3-5
Fuel Tank/Fuel Pump ...................................... 3-7
Injector ........................................................ 3-13
Throttle Body ................................................ 3-13
Water Seal And Bearing Replacement ............... 3-15
Radiator Removal/Installation .......................... 3-17
Engine Removal/Installation ............................. 3-18
Cylinder Compression .................................... 3-20
Cylinder Head Removal .................................. 3-23
Cylinder Head Disassembly ............................. 3-25
Cylinder Head Inspection ................................ 3-26
Valve Guide Replacement ............................... 3-27
Valve Seat Inspection/Refacing ....................... 3-28
Cylinder Head Assembly ................................. 3-31
Cylinder/Piston .............................................. 3-32
Cylinder Head Installation ............................... 3-37
Camshaft/Cylinder Head Cover Installation ........ 3-38
Right Crankcase Cover ................................... 3-40
Clutch Slave Cylinder ..................................... 3-41
Clutch .......................................................... 3-43
Kickstarter .................................................... 3-46
Gearshift Linkage ........................................... 3-47
Left Crankcase Cover ..................................... 3-49
Flywheel ...................................................... 3-52
Crankcase Separation/Disassembly .................. 3-54
Crankshaft/Transmission Inspection ................. 3-56
Crankcase Bearing Replacement ...................... 3-56
Transmission Assembly .................................. 3-58
Crankcase Combination .................................. 3-59
Montesa 4RIDE 2015 2016 Frame servicing
Front Wheel .................................................. 4-1
Fork ............................................................. 4-2
Steering stem ............................................... 4-11
Rear Wheel ................................................... 4-14
Shock Absorber ............................................. 4-16
Shock Linkage ............................................... 4-19
Swingarm ..................................................... 4-20
Front Brake Pad Replacement .......................... 4-24
Rear Brake Pad Replacement ........................... 4-25
Front brake caliper ......................................... 4-27
Rear brake caliper .......................................... 4-27
Front master cylinder ..................................... 4-28
Rear master cylinder ...................................... 4-30
Brake pedal ................................................... 4-30
Clutch master cylinder ................................... 4-31
Montesa 4RIDE 2015 2016 Electrical servicing
Charging system inspection ............................ 5-1
Ignition system inspection .............................. 5-3
PGM-FI System inspection .............................. 5-5
PGM-FI ......................................................... 5-6
PGM-FI Self-diagnosis malfunction
indicator lamp (mil) failure codes ..................... 5-7
Bank angle sensor inspection .......................... 5-8
Engine stop switch inspection ......................... 5-9
Cooling fan system inspection ......................... 5-9
Lights / instruments / switches ........................ 5-10
Indicator light/Indicator light relay. ................... 5-11
Brake light. ................................................... 5-12
Brake light switch. ......................................... 5-12
Speedometer ................................................ 5-13
Speed sensor ................................................ 5-14
Horn ............................................................ 5-15
Wiring diagram .............................................. 5-16
And More....
For the owner with basic mechanical skills and for independant auto service professionals, this manual includes the same specifications and procedures available to an authorised dealer service department. The car owner with no intention of working on his or her car will find that owning and referring to this manual makes it possible to be better informed and to more knowledgeably discuss repairs with an automotive technician.
Accurate, clear and concise text, combined with illustrations, make it possible for anyone with even a bit of basic mechanical knowledge to safely and easily service and repair their vehicle.
Written by the manufacturers, Montesa 4RIDE 2015 2016 Service Repair Workshop Manual can easily help you with any repairs that you may need to do. Many people are scared to touch their cars because it seems difficult. This is only true when you do not have the resources and tools available for when that time comes! This Montesa 4RIDE 2015 2016 Service Repair Workshop Manual will easily pay for itself on the first oil change, spark plug change, or air filter change that you perform!
THIS IS NOT GENERIC REPAIR INFORMATION! IT IS VEHICLE SPECIFIC. THIS IS THE EXACT SAME MANUAL USED BY TECHNICIANS AT THE DEALERSHIPS TO MAINTAIN, SERVICE, DIAGNOSE AND REPAIR YOUR VEHICLE. Montesa 4RIDE 2015 2016 Service Repair Workshop Manual is COMPLETE and INTACT as should be without any MISSING/CORRUPT part or pages.
The Montesa 4RIDE 2015 2016 Service Repair Workshop Manual includes pictures and easy to follow directions on what tools are needed and how the repair is performed. Just imagine how much you can save by doing simple repairs yourself. You can save anywhere from hundreds if not thousands of dollars in repair bills by using this repair manual / service manual. Many people buy this manual just to have it around for when the inevitable happens. Sooner or later, maintenance will need to be performed. Be prepared for it when it happens by simply purchasing this Montesa 4RIDE 2015 2016 Service Repair Workshop Manual for later use!
This manual is in pdf format so they can be viewed on your PC or Mac, as well as a number of devices including many phones and ebook readers like the amazon kindle. You can print out individual pages as needed which avoids the possibility of the original becoming obscured and unreadable by oil stains.
Compatible: All Versions of Windows AND Mac
Printable: Yes
Speed Download
Language: English
Requirements: Adobe PDF Reader
All pages are printable, so run off what you need & take it with you into the garage or workshop.
Save Money $$ By doing your own repairs! These manuals make it easy for any skill level WITH THESE VERY EASY TO FOLLOW, STEP-BY-STEP INSTRUCTIONS!
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Montesa 4RIDE 2015 2016
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Montesa 4RIDE 2015 2016
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