John Deere 5440 and 5460 Self Propelled Harvesters Technical Manual
TM1177
Service Technical Manual Covers:

SECTION 10 - GENERAL
Group 05 - Specifications
Group 10 - Predelivery, Delivery, and After-Sales Services
Group 15 - Tune-Up
Group 20 - Lubrication
Group 25 - Diagnosing and Testing Procedures
Group 30 - Separation
Group 35 - Torque Values and Special Tools
SECTION 20 - ENGINE
Group 05 - General Information (6404A OEM Engine)
Group 10 - Diagnosing Malfunctions (6404A)
Group 15 - Cylinder Head, Valves, and Camshaft (6404A)
Group 20 - Cylinder Block, Liners, Pistons, and Rods (6404A)
Group 25 - Crankshaft, Main Bearings, and Flywheel (6404A)
Group 30 - Lubrication System (6404A)
Group 35 - Cooling System (6404A)
Group 40 - Specifications, Torques, and Special Tools (6404A)
Group 45 - General Information (6619A OEM Engine)
Group 50 - Diagnosing Malfunctions (6619A)
Group 55 - Cylinder Head, Valves, and Camshaft (6619A)
Group 60 - Cylinder Block, Liners, Pistons, and Rods (6619A)
Group 65 - Crankshaft, Main Bearings and Flywheel (6619A)
Group 70 - Lubrication System (6619A)
Group 75 - Cooling System (6619A)
Group 80 - Specifications, Torques, and Special Tools (6619A)
SECTION 30 - FUEL SYSTEM
Group 5 - General Information
Group 10 - Diagnosing Malfunctions
Group 15 - Fuel Injection System
Group 20 - Air Intake System
Group 25 - Specifications, Torques, and Special Tools
SECTION 40 - ELECTRICAL SYSTEM
Group 5 - General Information and Diagrams
Group 10 - Delcotron Charging Circuit
Group 15 - Delco-Remy Starting Circuit
Group 20 - John Deere Starting Circuit
Group 25 - Lighting and Miscellaneous Components
Group 30 - Specifications and Special Tools
SECTION 50 - POWER TRAIN
Group 5 - Diagnosing Malfunctions
Group 10 - Hydrostatic Drive
Group 15 - Transmission
Group 20 - Differential
Group 25 - Final Drive
Group 30 - Power Rear Wheel Drive
Group 35 - Specifications, Torques and Special Tools
SECTION 60 - STEERING AND BRAKES
Group 5 - Diagnosing Malfunctions
Group 10 - Steering
Group 15 - Brakes
Group 20 - Specifications, Torques and Special Tools
SECTION 70 - HYDRAULIC SYSTEM
Group 5 - General Information and Tests
Group 10 - Diagnosing Malfunctions
Group 15 - Reservoir
Group 20 - Hydraulic Pumps
Group 25 - Hydraulic Valves
Group 30 - Hydrauic Cylinders
Group 35 - Reverse Knife Grinder Motor
Group 40 - Breakaway Coupler
Group 45 - Spout Control Motor
Group 50 - Specifications and Torques
SECTION 80 - MACHINE FUNCTIONS
Group 5 - General Information
Group 10 - Diagnosing Malfunctions
Group 15 - Clutch
Group 20 - Main Gear Case
Group 25 - Fan and Spout
Group 30 - Cutterhead, Knife Grinder, and Feed Rolls
Group 35 - Augers
Group 40 - Specifications, Torques and Special Tools
SECTION 90 - OPERATORS CAB
Group 5 - Pressurizer System
Group 10 - Air Conditioning System
Group 15 - Heater System
Group 20 - Specifications, Torques and Special Tools
SECTION 100 - HARVESTING UNITS
Group 5 - 7-Foot Hay Pickup Unit
Group 10 - Row Crop Units
Group 15 - Corn Head Attaching Parts
Group 20 - Mower Bar
Group 25 - Specifications and Torques

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