VOLVO EC15E COMPACT EXCAVATOR SERVICE MANUAL - IMPROVED - DOWNLOAD

Table of contents:
====================================

- 0 GENERAL
- Description, general
- Product plate, description
- Component locations
- Tightening torques
- Conversion tables
- Weight
- Lifting capacities
- Operation numbers for additional work
- Infrared Thermometer
- Welding on the machine
- Hydraulic cylinders, dieseling

- 1 STANDARD PARTS, SERVICE
- Lubricants, specifications
- Fuel, recommendation
- Coolant
- Alternative fuels
- Cleanliness, braking and hydraulic system
- Hydraulic system, pressure release
- Repairing hydraulic system
- Service
- Service and maintenance
- Cleaning prior to repair
- Service position 1
- Service position 2
- Service position 3
- Maintenance service, first 50 hours
- Maintenance service, daily
- Maintenance service, every 50 hours
- Maintenance service, every 250 hours
- Maintenance service, every 500 hours
- Maintenance service, every 1000 hours
- Maintenance service, every 1500 hours
- Maintenance service, every 2000 hours
- Maintenance service, every 3000 hours
- Fuel filter, replacing
- Valves, adjusting
- Coolant, changing
- Machine condition, checking
- Radiator and hydraulic oil cooler, cleaning
- Radiator and hydraulic oil cooler, cleaning
- Seat belt, replacing
- Injection timing, checking
- Injection pump, checking
- Test running and checking
- Lubrication
- Engine oil level, checking
- Engine oil and filter, changing
- Fan/alternator belt, checking
- Crankcase ventilation separator, checking
- Water separator, checking
- Fuel hoses, checking
- Fuel injectors, checking
- Air inlet hose, checking
- Exhaust manifold, checking
- Engine air cleaner primary filter, cleaning
- Engine air cleaner primary filter, replacing
- Engine air cleaner secondary filter, replacing
- Coolant level, checking
- Coolant freezing point, checking
- Radiator hoses, checking
- Track gearbox oil level, checking
- Track gearbox oil, changing
- Track tension and condition, checking
- Cab main filter, replacing
- Hydraulic oil level, checking
- Hydraulic oil, changing
- Hydraulic oil return filter, replacing
- Hydraulic pressure, checking
- Hydraulic hoses, checking
- Attachment quick coupler, checking
- Service history (included in the respective Operators manual), fill in.
- Measuring condition
- Cylinder speed
- Values, cylinder speed
- Creeping of hydraulic cylinder
- Values, creeping of hydraulic cylinder
- Slewing speed
- Values, slewing speed
- Travel Speed
- Values, travel speed
- Track running speed
- Values, track running speed
- Deviation when travelling straight ahead
- Values, deviation when travelling straight ahead
- Towing, measures
- Starting engine with booster cables
- Starting with booster batteries
- Safety concerns everybody!
- Service position 1
- Service position 2
- Service position 3
- CE marking and declaration of conformity
- Safety when handling the machine
- Safety rules when servicing
- Safety when lifting and supporting the machine
- Fire prevention measures
- Working on the electrical system of the machine
- Safety when working with batteries
- Starting with booster batteries
- Safety when handling oils and fuel
- Pressure setting and leak detection
- Safety for work on hydraulic systems
- Checklist after a fire or heat exposure
- Health hazards with paint, plastics and rubber
- Environmental handling for the future
- Waste handling
- Environmentally safe handling
- Environmentally hazardous fluids
- Safety when working with air conditioning refrigerant
- Working in environmentally contaminated areas
- Decontamination

- 2 ENGINE WITH MOUNTING AND EQUIPMENT
- Component locations
- Engine, capacities
- Engine, tighten torques
- Engine, tighten torques
- Engine, mounting in work stand
- Cylinder compression, testing
- Engine, removing
- Engine, installing
- Cylinder head, description
- Crankcase ventilation, description
- Pistons, description
- Valve mechanism, description
- Valve mechanism, specifications
- Valves, adjusting
- Timing gear, description
- Crankshaft, description
- Oil sump, replacing
- Engine mounts, replacing
- Engine mounts, replacing
- Lubrication system, specifications
- Fuel system, description
- Fuel system, general specifications
- Fuel system, tightening torques
- Fuel feed pump, description
- Fuel feed pump, specifications
- Fuel pump, removing
- Fuel pump, installing
- Fuel tank, specifications
- Fuel tank, description
- Fuel tank, removing
- Fuel tank, installing
- Idling speed, checking and adjusting
- Injection pump, replacing
- Injectors, specification
- Injectors, description
- Injectors, tightening torques
- Injectors, replacing
- Injectors, checking
- Intake and exhaust system, description
- Induction manifold gasket, replacing
- Exhaust manifold, replacing
- Silencer, removing
- Silencer, installing
- Air cleaner, description
- Air cleaner, removing
- Air cleaner, installing
- Cooling system, description
- Cooling system, specification
- Cooling package, removing
- Cooling package, installing
- Coolant anti-freeze resistance, checking
- Radiator hose upper, replacing
- Radiator hoses lower, replacing
- Expansion tank, removing
- Expansion tank, installing
- Thermostat, inspecting
- Thermostat, replacing
- Coolant pump, replacing
- Fan belt and/or alternator belt, replacing
- Throttle controls, setting
- Throttle control cable, removing
- Throttle control cable, installing
- Stop magnet, replacing

- 3 ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM INSTRUMENTS
- Electrical system, special instructions for servicing, general
- Electrical system, special instructions for servicing, electroniccomponents - 1
- Electrical system, special instructions for servicing, electroniccomponents - 2
- Electrical system, special instructions for servicing,electronic components - 3
- Troubleshooting, general
- Troubleshooting tips
- Troubleshooting, assistant devices
- Collection of basic data
- Measuring components
- Checking electrical cabling and connectors
- Resistance measurement
- DC voltage measurement
- DC current measurement
- Diode check procedure
- Battery, specifications
- Battery condition, checking
- Batteries, replacing
- Alternator, specifications
- Alternator, removing
- Alternator, installing
- Starter motor, specification
- Starter motor, replacing
- Preheating, specifications
- Glow plug, removing
- Glow plug, installing
- Glow plugs, testing
- Light bulbs, specification
- Light bulb, replacing
- Horn, replacing
- Travel alarm, specifications
- Travel alarm, replacing
- Windscreen wiper front motor, replacing
- Switch, replacing
- Antitheft device, first activation of a new A-ECU
- A-ECU (anti theft), replacing - 1
- A-ECU (anti theft), replacing - 2
- I-ECU, replacing
- V-ECU, replacing
- Instrument panel, description

- 4 POWER TRANSMISSION
- General notes to be observe when working on power transmissionassemblies
- Power transmission, description
- Track motor, tightening torques
- Swing motor, specifications
- Swing motor, description
- Swing motor, removing
- Swing motor, installing
- Travel motor, description
- Travel motor, specifications
- Track motor, removing
- Track motor, installing
- Center passage, description
- Centre passage, removing
- Centre passage, installing
- Swing ring gear, description
- 7 FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT
- Frame and track unit, specifications
- Counterweight, specifications
- Counterweight, description
- Counterweight, replacing
- Undercarriage, description
- Superstructure covering, description
- Front idler, removing
- Front idler, installing
- Sprocket, removing
- Sprocket, installing
- Track tension, adjusting
- Rubber track, removing
- Rubber track, installing
- Chain guide, removing
- Chain guide, installing
- Bottom roller, removing
- Bottom roller, installing
- 8 MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
- Cab, weight
- Cab, tightening torques
- Cab, removing
- Cab, installing
- Cab platform, removing
- Cab platform, installing
- Cab, position 1
- Cab, position 1, restoring
- Engine hood, replacing
- Operators seat, removing
- Operators seat, installing
- Seat belt, replacing

- 9 HYDRAULIC SYSTEM; DIGGING / HANDLING / GRADING EQUIPM; MISC. EQUIP.
- Hydraulic system, description
- General notes when working on hydraulic system
- Pressure adjustment and leaks checking
- Hydraulic oil, description
- Hydraulic oil, storage and handling
- Hydraulic components, storing and transporting
- Hydraulic system, specification
- Hydraulic oil tank, tightening torques
- Hydraulic tank, specifications
- Hydraulic oil cooler, description
- Hydraulic oil tank, removing
- Hydraulic oil tank, installing
- Hydraulic oil cooler, removing
- Hydraulic oil cooler, installing
- Main control valve, description
- Control valve, tightening torques
- Main control valve, removing
- Main control valve, installing
- Main control valve, disassembling
- Main control valve, assembling
- LS-pressure relief valve, replacing
- Flow regulation valve, changing
- Flushing valve, replacing
- Secondary pressure limiting valve, replacing
- Anti-cavitation check valve, replacing
- Working pressure, checking and adjusting
- Solenoid valve, offset/optional equipment
- Six way valve, offset/optional equipment
- Hose rupture valves
- Hose rupture valve, removing
- Hose rupture valve, installing
- Pump, specifications
- Pump, removing
- Pump, installing
- LS (load sense) pressure, checking
- Hydraulic pump, power control, checking
- Servo valve, description
- Servo valve, removing
- Servo valve, installing
- Servo pressure, checking and adjusting
- Accumulator, description
- Servo accumulator, removing
- Servo accumulator, installing
- Travel valve (pedal), removing
- Travel valve (pedal), installing
- Accumulator, discarding
- Control levers, description
- Control levers, repairing
- Control lever, removing
- Control lever, installing
- Tightening torques
- Control pattern selector valve, description
- X1 and X3 hydraulic with flow control, calibrating
- Control pattern selector valve, removing
- Control pattern selector valve, installing
- Boom support, pivot play
- Quickfit, function check
- Boom cylinder, specifications
- Dipper arm cylinder, specifications
- Bucket cylinder, specifications
- Adjustable boom cylinder, specifications
- Dozer blade cylinder, specifications
- Boom swing cylinder, removing
- Boom swing cylinder, installing
- Boom, specifications
- Boom, removing
- Boom, installing
- Boom cylinder, removing
- Boom cylinder, installing
- Dipper arm, specifications
- Dipper arm, removing
- Dipper arm, installing
- Dipper arm cylinder, removing
- Dipper arm cylinder, installing
- Bucket cylinder, removing
- Bucket cylinder, installing
- Dozer blade cylinder, replacing
- Description, general