$16.95
Download NowSold by turbotech on Tradebit
The world's largest download marketplace
3,301,273 satisfied buyers
The world's largest download marketplace
3,301,273 satisfied buyers
Bobcat 3600 Utility Vehicle Service Manual 7252955enUS
Model Covers:
Bobcat 3600 Utility Vehicle
S/N B3C211001 & Above
File Format: PDF
Size: 19.58 MB
No. of pages: 668
Delivery Method: Instant Download Access your file immediately after purchase.
Table of Contents:
- MAINTENANCE SAFETY
- CONTENTS
- FOREWORD
- FOREWORD
- SAFETY INSTRUCTIONS
- FIRE PREVENTION
- Maintenance
- Operation
- Electrical
- Fueling
- Starting
- Spark Arrester Exhaust System
- Welding And Grinding
- Fire Extinguishers
- SERIAL NUMBER LOCATIONS
- Utility Vehicle Serial Number
- Engine Serial Number
- DELIVERY REPORT
- UTILITY VEHICLE IDENTIFICATION
- SAFETY AND MAINTENANCE
- LIFTING AND BLOCKING THE UTILITY VEHICLE
- Procedure
- ROLL-OVER PROTECTIVE STRUCTURE (ROPS) / OCCUPANT PROTECTIVE STRUCTURE (OPS)
- Description
- TRANSPORTING THE UTILITY VEHICLE ON A TRAILER
- Loading And Unloading
- Fastening
- TOWING THE UTILITY VEHICLE
- Procedure
- SERVICE SCHEDULE
- Maintenance Intervals
- AIR CLEANER SERVICE
- Pre-Filter Element
- Replacing Filter Element
- ENGINE COOLING SYSTEM
- Checking Level
- Cleaning
- Removing And Replacing Coolant
- FUEL SYSTEM
- Fuel Specifications
- Biodiesel Blend Fuel
- Filling The Fuel Tank
- Fuel Filter
- Removing Air From The Fuel System
- Filling A Portable Fuel Container
- ENGINE LUBRICATION SYSTEM
- Checking And Adding Engine Oil
- Engine Oil Chart
- Removing And Replacing Oil And Filter
- HYDRAULIC / HYDROSTATIC SYSTEM
- Checking Fluid
- Hydraulic Fluid
- Adding Fluid
- Removing And Replacing Hydraulic / Hydrostatic Filter
- Removing And Replacing Hydraulic / Hydrostatic Fluid
- GEARCASE
- Checking Transmission Fluid
- Transmission Fluid
- Adding Transmission Fluid
- Removing And Replacing Transmission Fluid
- Checking Front Gearcase Fluid
- Front Gearcase Fluid
- Adding Front Gearcase Fluid
- Removing And Replacing Front Gearcase Fluid
- TIRE MAINTENANCE
- Tires
- Tire Tread Depth
- Axle And Wheel Nut Torque
- Wheel Removal And Installation
- Mounting
- Tire Pressure
- SPARK ARRESTER MUFFLER
- Cleaning Procedure
- UTILITY VEHICLE STORAGE AND RETURN TO SERVICE
- Storage
- Return To Service
- STOPPING THE ENGINE AND LEAVING THE UTILITY VEHICLE
- Procedure
- Emergency Exit (When Equipped With Cab)
- SEAT BELT
- Inspection And Maintenance
- LUBRICATING THE UTILITY VEHICLE
- Lubrication Locations
- DRIVE SYSTEM
- BRAKE
- General Specifications
- Torque Specifications
- System Service Notes
- Noise Troubleshooting
- System Troubleshooting
- Hydraulic Brake System Operation
- System Parts Identification
- Master Cylinder Removal And Installation
- Foot Brake Pedal Removal And Installation
- Bleeding / Fluid Removal And Installation
- Brake Inspection
- Brake Pad Inspection
- Burnishing
- BRAKE (FRONT)
- Pad Removal
- Pad Inspection
- Pad Assembly / Installation
- Caliper Removal
- Caliper Parts Identification
- Caliper Disassembly
- Caliper Inspection
- Caliper Assembly
- Caliper Installation
- Disc Runout
- Disc Inspection
- Disc Removal And Installation
- BRAKE (REAR)
- Pad Removal
- Pad Inspection
- Pad Installation
- Caliper Removal
- Caliper Parts Identification
- Caliper Disassembly
- Caliper Inspection
- Caliper Assembly
- Caliper Installation
- Disc Runout
- Disc Inspection
- Disc Removal And Installation
- TRANSMISSION
- Shift Lever Removal And Installation
- Shift Cable Adjustment
- Shift Cable Removal And Installation
- Removal And Installation
- Parts Identification
- Differential Operation
- Transmission Disassembly
- Snorkel Shaft Removal / Disassembly
- Transmission Shaft Service
- Planetary Differential Disassembly
- Planetary Differential Assembly
- Snorkel Gear Backlash
- Transmission Assembly
- FINAL DRIVE
- Bearing Carrier Removal
- Bearing Removal And Installation
- Bearing Carrier Installation
- Front Drive Shaft Removal And Installation
- Rear Drive Shaft Removal And Installation
- Drive Shaft / CV Joint Handling
- Outer CV Joint And Boot Removal And Installation
- Inner Plunging Joint And Boot Removal And Installation
- Propshaft Removal And Installation
- Propshaft U-Joint Disassembly
- Propshaft U-Joint Assembly
- Front Gearcase Operation
- Front Gearcase Removal And Installation
- Front Gearcase Parts Identification
- Front Gearcase Disassembly / Inspection
- Front Gearcase Assembly
- TRAVEL CONTROL PEDAL
- Description
- Inspection
- Removal And Installation
- Cable Removal And Installation
- MAINFRAME
- ROLL-OVER PROTECTIVE STRUCTURE (ROPS)
- Removal And Installation
- OPERATOR SEAT
- Seat Base Removal And Installation
- Seat Belt Removal And Installation
- DASH
- Front Access Cover Removal And Installation
- Upper Dash Panel Removal And Installation
- Lower Dash Panel Removal And Installation
- Storage Panel Removal And Installation
- BUMPER COVER
- Removal And Installation
- REAR SUSPENSION LINK AND AXLE BRACE
- Upper Suspension Link Removal And Installation
- Lower Suspension Link Removal And Installation
- Axle Brace Removal And Installation
- Rear Axle Bearing Replacement
- STEERING COLUMN
- Description
- Tilt Steering Shock Removal And Installation
- Parts Identification
- Steering Wheel Removal And Installation
- Steering Wheel / Upper Steering Shaft Removal And Installation
- Steering Shaft Bearing Replacement
- STEERING BOX
- Removal And Installation
- FUEL TANK
- Fuel Tank Removal And Installation
- SHOCKS
- Rear Shock Removal And Installation
- Spring Preload Adjustment
- Front Shock Removal And Installation
- Shock Spring Removal And Installation
- A-ARMS
- Lower A-Arm Removal And Installation
- Upper A-Arm Removal
- Upper A-Arm Installation
- Inspection
- Ball Joint Removal And Installation
- TIE ROD
- Description
- Removal And Installation
- Toe Adjustment Procedure
- TAILGATE
- Removal And Installation
- Latch Removal And Installation
- CARGO BOX
- Removal And Installation
- FENDER
- Removal And Installation (Front)
- Removal And Installation (Rear)
- Flare Removal And Installation
- FRONT WINDOW
- Removal And Installation
- DOOR
- Removal And Installation
- DOOR LATCH
- Removal And Installation
- Adjustment
- REAR PANEL
- Removal And Installation
- WINDSHIELD WASHER RESERVOIR
- Removal And Installation
- ELECTRICAL SYSTEM AND ANALYSIS
- ELECTRICAL SCHEMATICS
- ELECTRICAL SYSTEM INFORMATION
- Glossary Of Electrical Symbols
- Troubleshooting
- Description
- Fuse And Relay Location
- Fusible Links
- BATTERY
- Removal And Installation
- Servicing
- Using A Booster Battery (Jump Starting)
- Battery Terminal Blocks
- CHARGING SYSTEM
- Current Draw - Key OFF
- Break Even Test
- Alternator Voltage Test
- Low Voltage Test
- Removal And Installation
- Alternator Belt Adjustment
- Alternator Disassembly And Assembly
- STARTER SYSTEM
- Starter System Troubleshooting
- Removal And Installation
- Starter Disassembly And Assembly
- Starter Motor Testing
- Starter Solenoid Operation
- FUEL SOLENOID
- Description
- Solenoid Location
- Fuel Solenoid Pull Coil Testing
- Fuel Solenoid Hold Coil Testing
- LIGHTS
- Headlight Removal And Installation
- Headlight Adjustment
- Taillight / Brake Light Removal And Installation
- ELECTRONIC CONTROL MODULE
- Description
- Removal And Installation
- SPEED SENSORS
- Engine Speed Sensor
- Vehicle Speed Sensor
- SWITCH (HEADLIGHT)
- Location
- Removal And Installation
- Testing
- SWITCH (BRAKE LIGHT)
- Description
- Location
- Removal And Installation
- Testing
- SWITCH (AWD / 2WD / TURF)
- Location
- Removal And Installation
- Testing
- SWITCH (KEY)
- Location
- Removal And Installation
- Ignition Key Switch Testing
- SWITCH (GEAR SELECTOR)
- Location
- Removal And Installation
- Testing
- SWITCH (PUMP NEUTRAL)
- Description
- Location
- Testing
- Removal And Installation
- GLOW PLUGS
- Location
- Removal And Installation
- Testing
- TEMPERATURE SENSOR
- Description
- Testing
- Removal And Installation
- Fan Control Circuit Operation / Testing
- Fan Control Circuit Bypass Test
- DIFFERENTIAL SOLENOID
- Description
- Removal And Installation
- DIFFERENTIAL SOLENOID (REAR RELAY)
- Description
- Removal And Installation
- Differential Solenoid Circuit Operation
- OIL PRESSURE SENSOR
- Location
- Testing
- Removal And Installation
- HYDRAULIC OIL SWITCH
- Description
- Location
- Testing
- Removal And Installation
- BACK-UP ALARM SYSTEM
- Description
- Location
- Inspecting
- Removal And Installation
- HYDRAULIC TEMPERATURE SENSOR
- Location
- Testing
- Removal And Installation
- INSTRUMENT CLUSTER
- Information Display
- Pinouts
- Information Display Area
- Diagnostic Trouble Codes
- Removal And Installation
- HVAC SYSTEM
- Description
- A/C Switch
- Blower Switch
- Temperature Control
- FUEL SENDER
- Testing
- DIAGNOSTIC TESTING
- Digital Wrench Diagnostic Software
- Digital Wrench Diagnostic Connector
- Digital Wrench SmartLink Module Kit - MEL1721
- Digital Wrench Serial Number Location
- Version And Update ID
- Updates
- Digital Wrench Feature Map
- Engine Controller Unit Reprograming (Reflash)
- Special Tests Menu
- Data Items
- ENGINE SERVICE
- ENGINE INFORMATION
- Description
- Specifications
- Torque Values
- Troubleshooting
- Troublesh ooting
- Accessible Engine Components
- Engine Removal And Installation
- Engine Installation Notes
- Engine Mount Replacement
- Compression And Leakage Teat
- Cylinder Head Diagnostics
- Fuel Limiter
- Idle Speed Setting
- Timing Belt Inspection
- MUFFLER
- Removal And Installation
- AIR CLEANER
- Housing Removal And Installation
- ENGINE COOLING SYSTEM
- Cooling System Pressure Test
- Radiator Cap Pressure Test
- System Bleeding
- Radiator Cleaning
- Radiator Removal And Installation
- Cooling Fan Removal And Installation
- Thermostat Removal And Installation
- Thermostat Checking
- Water Pump Removal And Installation
- LUBRICATION SYSTEM
- Oil Pan Removal And Installation
- Oil Pump Removal
- Oil Pump Inspection
- Oil Pump Installation
- Engine Oil Pressure - Testing
- FUEL SYSTEM
- Service Notes
- Operation
- Initial Priming / Starting Procedure
- Fuel Line Removal / Installation
- Fuel Tank Removal
- Fuel Tank Installation
- Fuel Pump
- Location
- Fuel Filter / Water Separator Draining
- Fuel Sender Removal And Installation
- Injector Timing
- ENGINE DISASSEMBLY AND INSPECTION
- Crankcase Vacuum Regulator Valve Removal
- Intake Manifold Removal
- Exhaust Manifold Removal
- Drive Pulley Removal
- Flywheel Removal
- Timing Belt Removal
- Timing Pulleys Removal
- Water Pump Removal
- Speed Governor Removal
- Rocker Arm Cover Removal
- Fuel Rail Removal
- Unit Injector Removal
- Rocker Arm Assembly Removal
- Camshaft Removal
- Camshaft Inspection
- Cylinder Head Removal
- Valve Removal
- Valve And Spring Inspection
- Pre-Combustion Chamber Removal
- Piston and Connecting Rod Removal
- Piston and Piston Ring Inspection
- Connecting Rod Inspection
- Cylinder Inspection
- Crankshaft Removal
- Crankshaft Inspection
- ENGINE ASSEMBLY
- Crankshaft Installation
- Piston and Connecting Rod Installation
- Oil Pan Installation
- Pre-Combustion Chamber Installation
- Valve Installation
- Cylinder Head Installation
- Camshaft Installation
- Rocker Arm Assembly Installation
- Valve / Rocker Arm Clearance
- Speed Governor Installation
- Unit Injector Installation
- Fuel Rail Installation
- Rocker Arm Cover Installation
- Oil Pump Installation
- Water Pump Installation
- Timing Pulleys Installation
- Timing Belt Installation
- Flywheel Installation
- Drive Pulley Installation
- Starter Installation
- Exhaust Manifold Installation
- Intake Manifold Installation
- Crankcase Vacuum Regulator Valve Installation
- ENGINE SPEED CONTROL
- Cable Removal And Installation
- HYDRAULIC SYSTEM
- HYDRAULIC / HYDROSTATIC SCHEMATICS
- HYDRAULIC SYSTEM INFORMATION
- Glossary Of Hydraulic / Hydrostatic Symbols
- Troubleshooting
- HYDRAULIC RESERVOIR
- Description
- Removal And Installation
- STEERING VALVE
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- MANIFOLD VALVE
- Description
- Two-Speed Pressure Testing
- Steering Relief Valve Testing
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- HYDRAULIC / HYDROSTATIC FILTER
- Description
- Housing Removal And Installation
- OIL COOLER
- Removal And Installation
- HYDROSTATIC SYSTEM
- HYDROSTATIC SYSTEM INFORMATION
- Troubleshooting
- Description
- HYDROSTATIC DRIVE MOTOR
- Description
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- CHARGE PRESSURE
- Description
- Testing
- HYDROSTATIC PUMP
- Description
- Drive Relief Pressure Testing
- Removal And Installation
- Hydrostatic Travel Control Adjustments
- Performance Checks Worksheet
- Coupler Removal And Installation
- Parts Identification
- Disassembly
- Inspection
- Assembly
- HEATING, VENTILATION AND AIR CONDITIONING (HVAC)
- AIR CONDITIONING SYSTEM FLOW (B3C216999 & BELOW)
- Description
- Chart
- Components
- Safety Equipment
- AIR CONDITIONING SYSTEM FLOW (S/N B3C217001 & ABOVE)
- Description
- Chart
- Components
- Safety Equipment
- REGULAR MAINTENANCE
- Compressor Drive Belt Inspection
- Condenser
- Air Conditioning Service Chart
- A/C Evaporator Coil Filter (S/N B3C216999 & Below)
- A/C Evaporator Coil Filter (S/N B3C217001 & Above)
- TROUBLESHOOTING
- Blower Motor Does Not Operate
- Blower Motor Operates Normally But Air Flow Is Insufficient
- Insufficient Cooling Although Air Flow And Compressor Operation Are Normal
- The Compressor Does Not Operate At All Or Operates Improperly
- Gauge Pressure Related Troubleshooting
- Temperature / Pressure Chart
- Poor A/C Performance
- HVAC Repair And Leaks
- Electrical System
- Engine Coolant Bypassing The Heater Valve
- Heater Valve Not Opening Or Closing
- SYSTEM CHARGING AND RECLAMATION
- Refrigerant Identification
- Reclamation And Charging With Recovery / Charging Unit
- COMPRESSOR
- Belt Adjustment
- Belt Replacement
- Removal And Installation
- Oil
- Oil Check
- Clutch Disassembly And Assembly
- CONDENSER
- Removal And Installation
- RECEIVER / DRIER
- Receiver / Drier Removal And Installation
- Pressure Relief Valve Removal And Installation
- Pressure Switch Removal And Installation
- EVAPORATOR / HEATER UNIT (B3C216999 & BELOW)
- Removal And Installation
- EVAPORATOR / HEATER UNIT (S/N B3C217001 & ABOVE)
- Removal And Installation
- THERMOSTAT (B3C216999 & BELOW)
- Description
- Removal And Installation
- THERMOSTAT (S/N B3C217001 & ABOVE)
- Description
- Removal And Installation
- EXPANSION VALVE (B3C216999 & BELOW)
- Removal And Installation
- EXPANSION VALVE (S/N B3C217001 & ABOVE)
- Removal And Installation
- EVAPORATOR COIL (B3C216999 & BELOW)
- Removal And Installation
- EVAPORATOR COIL (S/N B3C217001 & ABOVE)
- Removal And Installation
- HEATER COIL (B3C216999 & BELOW)
- Removal And Installation With A/C
- HEATER COIL (S/N B3C217001 & ABOVE)
- Removal And Installation With A/C
- BLOWER FAN (B3C216999 & BELOW)
- Removal And Installation
- BLOWER FAN (S/N B3C217001 & ABOVE)
- Removal And Installation
- HEATER VALVE (B3C216999 & BELOW)
- Removal And Installation
- Disassembly And Assembly
- HEATER VALVE (S/N B3C217001 & ABOVE)
- Removal And Installation
- SPECIFICATIONS
- (3600) UTILITY VEHICLE SPECIFICATIONS
- Dimensions (S/N B3C216999 & Below)
- Dimensions (S/N B3C217001 & Above)
- Performance
- Controls
- Engine
- Electrical
- Hydraulic System
- Drive System
- Fluid And Capacities
- Tires
- TECHNICAL SERVICE GUIDE SPECIFICATIONS
- Engine
- Engine Torques
- Cooling System
- TORQUE SPECIFICATIONS FOR BOLTS
- Torque For General SAE Bolts
- Torque For General Metric Bolts
- CONVERSIONS
- Decimal And Millimeter Equivalent Chart
- U.S. To Metric Conversion Chart
- SERVICE TOOLS REQUIRED
- Hydraulic Tools
- Transmission / Clutch / Drive Tools
- Engine Tools
- HVAC Tools
- ALPHABETICAL INDEX
File Data
This file is sold by turbotech, an independent seller on Tradebit.