Bobcat B300 Backhoe Loader Service Manual 6901906 (6-12)

Model Covers:
Bobcat B300 Backhoe Loader
(S/N 571711001 & Above)
Ingersoll Rand

File Format: PDF
Size: 17.88 MB
No. of pages: 628
Delivery Method: Instant Download Access your file immediately after purchase.

Table of Contents:
- MAINTENANCE SAFETY
- ALPHABETICAL INDEX
- CONTENTS
- FOREWORD
- SAFETY INSTRUCTIONS
- Fire Prevention
- SERIAL NUMBER LOCATION
- Loader Backhoe Serial Number
- Engine Serial Number
- DELIVERY REPORT
- BOBCAT LOADER IDENTIFICATION
- SAFETY AND MAINTENANCE
- LIFTING AND BLOCKING THE LOADER BACKHOE
- Procedure
- LIFT ARM SUPPORT DEVICE
- Installing The Lift Arm Support Device
- Removing The Lift Arm Support Device
- ENGINE COVER
- TRANSPORTING THE LOADER BACKHOE
- Procedure
- TOWING THE LOADER BACKHOE
- Procedure
- AXLE TOE-IN
- Adjustment
- SERVICE SCHEDULE
- Chart
- AIR CLEANER SERVICE
- Replacing Filter Element
- ENGINE COOLING SYSTEM
- Coolant Replacement
- FUEL SYSTEM
- Fuel Specifications
- Filling The Fuel Tank
- Fuel Filter
- ENGINE LUBRICATION SYSTEM
- Checking Engine Oil
- Oil Chart
- Replacing Oil And Filter
- HYDRAULIC/HYDROSTATIC SYSTEM
- Checking And Adding Fluid
- Cleaning The Cooler
- Replacing Hydraulic/Hydrostatic Filter
- Replacing Hydraulic Fluid
- REAR AXLE
- Checking Oil Level
- Draining Oil
- FRONT AXLE
- Checking Oil Level
- Draining Oil
- BACKHOE BOOM LOCK
- Disengaging The Boom Lock
- Engaging Boom Lock
- BOB-TACH HAND LEVER
- Inspection And Maintenance
- ALTERNATOR BELT
- Adjusting The Alternator Belt
- LUBRICATING THE LOADER BACKHOE
- TIRE MAINTENANCE
- Wheel Nuts
- Mounting
- Tire Pressure
- HYDRAULIC SYSTEM
- HYDRAULIC/HYDROSTATIC SCHEMATICS
- HYDRAULIC SYSTEM INFORMATION
- Troubleshooting
- Description
- ARM CYLINDER
- Checking
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- BOOM CYLINDER
- Checking
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- SWING CYLINDER
- Removal And Installation
- Bushing Removal And Installation
- Parts Identification (Left Side)
- Parts Identification (Right Side)
- Disassembly
- Assembly
- BUCKET CYLINDER
- Checking
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- STABILIZER CYLINDER
- Checking
- Removal And Installation
- TILT CYLINDER
- Checking
- Removal And Installation
- Parts Identification (Left Side)
- Parts Identification (Right Side)
- Disassembly
- Assembly
- LIFT CYLINDER
- Checking
- Removal And Installation
- Parts Identification (Left Side)
- Parts Identification (Right Side)
- Disassembly
- Assembly
- STEERING CYLINDER (FRONT)
- Removal And Installation
- Parts Identification
- Disassembly And Assembly
- Inspection
- STEERING CYLINDER (REAR)
- Removal And Installation
- Parts Identification
- Disassembly And Assembly
- Inspection
- MAIN RELIEF VALVE
- Testing The Main Relief Valve
- Adjustment
- PORT RELIEF VALVE (BACKHOE CONTROL VALVE)
- Testing And Adjusting (Arm Control)
- Testing And Adjusting (Boom Control)
- Testing And Adjusting (Boom Swing Control)
- LOADER CONTROL VALVE
- Removal And Installation
- Disassembly And Assembly
- Inlet/Outlet Valve Section
- Lift Arm Valve Section
- Tilt Valve Section
- Auxiliary Valve Section (Front)
- Auxiliary Valve Section (Rear)
- BACKHOE CONTROL VALVE
- Removal And Installation
- Parts Identification
- Disassembly And Assembly
- Inlet/Outlet Valve Section
- Arm Valve Section
- Tilt Valve Section
- Right Stabilizer Valve Section
- Left Stabilizer Valve Section
- Boom Valve Section
- Boom Swing Valve Section
- Outlet Valve Section
- HYDRAULIC FLUID RESERVOIR
- Removal And Installation
- Filter Removal And Installation
- HYDRAULIC FILTER HOUSING
- Removal And Installation
- Disassembly
- Assembly
- GEAR PUMP
- Removal And Installation
- Parts Identification
- Disassembly And Assembly
- Inspection
- STEERING PUMP
- Removal And Installation
- Parts Identification
- Disassembly
- Inspection
- Assembly
- STEERING VALVE
- Removal And Installation
- Adjustment
- Removal And Installation
- Adjustment
- HYDROSTATIC SYSTEM
- HYDROSTATIC SYSTEM INFORMATION
- Troubleshooting Chart
- Replenishing Valve Function
- OIL COOLER
- Disassembly
- Inspection
- Assembly
- HYDROSTATIC DRIVE MOTOR
- Removal And Installation
- Disassembly
- Inspection
- Assembly
- HYDROSTATIC PUMP
- Removal And Installation
- Disassembly
- Inspection
- Assembly
- HYDROSTATIC TESTING
- Pump Adjustment
- Operation Test - Creep Test:
- Operation Test - Torque Limiter Test:
- DRIVE SYSTEM
- PARKING BRAKE
- Lever Removal And Installation
- Cable Removal And Installation
- Adjustment
- Lever Removal And Installation
- Cable Removal And Installation
- Adjustment
- PARKING BRAKE HOUSING
- Removal And Installation
- Parts Identification
- Disassembly And Assembly
- REAR AXLE
- Removal
- Installation
- FRONT AXLE
- Removal
- Installation
- Axle Pivot Bushing Removal And Installation
- DRIVESHAFT
- Removal And Installation
- DROP BOX
- Removal And Installation
- Parts Identification
- Disassembly
- Inspection
- Assembly
- MAIN FRAME
- OPERATOR CANOPY
- Removal And Installation
- ENCLOSED CAB
- Not Available At Time Of Printing
- OPERATOR SEAT
- Removal And Installation
- FLOOR PANELS
- Front Panel Removal And Installation
- Rear Panel Removal And Installation
- Front Right Panel Removal And Installation
- Front Left Panel Removal And Installation
- GRILL
- Removal And Installation
- GRILL FRAME
- Removal And Installation
- ENGINE SIDE COVERS
- Removal And Installation
- FENDER
- Removal And Installation
- ENGINE COVER
- Removal And Installation
- FUEL TANK
- Removal And Installation
- Screen Removal And Installation
- LIFT ARMS
- Removal And Installation
- BOB-TACH
- Removal And Installation
- Bob-Tach Lever And Wedge
- Pivot Pin Bushing Removal And Installation
- ARM
- Removal And Installation
- Arm Pivot Bushing Removal And Installation
- BOOM
- Removal And Installation
- SWING FRAME
- Removal And Installation
- Bushing Removal And Installation
- X-CHANGE
- Removal And Installation
- BUCKET
- Backhoe Bucket Teeth Removal And Installation
- Loader Bucket Teeth Removal And Installation
- BUCKET POSITIONING LINK
- Removal And Installation
- CENTER FLOOR PANEL
- Removal And Installation
- STABILIZER
- Removal And Installation
- ELECTRICAL SYSTEM AND ANALYSIS
- ELECTRICAL SCHEMATIC
- ELECTRICAL SYSTEM INFORMATION
- Troubleshooting Chart
- Description
- Fuse Location
- Relay Location
- BATTERY
- Removal And Installation
- Servicing The Electrical System
- Using A Booster Battery (Jump Starting)
- ALTERNATOR
- Adjusting The Alternator Belt
- Description
- Tests
- Alternator Output Test
- Full Field Test
- Alternator Regulator Test
- Alternator Regulator Test With Voltmeter
- Removal And Installation
- Parts Identification
- Pulley Removal And Installation
- Disassembly And Assembly
- Rotor Continuity Test
- Stator Continuity Test
- Rectifier Continuity (Diode) Test
- Brush Length
- STARTER
- Removal And Installation
- Checking The Starter In The Loader
- Parts Identification
- Disassembly
- Inspection And Repair
- No Load Test
- Assembly
- FRONT LIGHTS
- Bulb Removal And Installation
- Housing Removal And Installation
- TURN INDICATOR LIGHTS (FRONT)
- Bulb Removal And Installation
- TURN INDICATOR LIGHTS (REAR)
- Bulb Removal And Installation
- CAB LIGHTS
- Bulb Removal And Installation
- Housing Removal And Installation
- FUEL LEVEL SENDER
- Removal And Installation
- INSTRUMENT PANEL
- Removal And Installation
- ENGINE SERVICE
- TROUBLESHOOTING
- Chart
- ENGINE SPEED CONTROL
- Removal And Installation
- Cable Removal And Installation
- MUFFLER
- Removal And Installation
- AIR CLEANER
- Removal And Installation
- RADIATOR
- Removal And Installation
- ENGINE COMPONENTS AND TESTING
- Valve Clearance Adjustment
- Engine Compression Checking
- Fuel Shut-Off Solenoid Removal And Installation
- Checking Fuel Injection Pump
- Fuel Injection Pump Removal And Installation
- Fuel Injection Pump Timing
- Fuel Injector Nozzles
- Fuel Injector Nozzles Removal And Installation
- Fuel Injector Nozzles Check
- ENGINE
- Removal And Installation
- Mount Replacement
- RECONDITIONING THE ENGINE
- Cylinder Head Removal And Installation
- Cylinder Head Disassembly And Assembly
- Cylinder Head Servicing
- Cylinder Head Top Clearance
- Valve Guide Checking
- Reconditioning The Valve And Valve Seat
- Valve Spring
- Rocker Arm And Shaft Checking
- Timing Gearcase Cover Removal And Installation
- Idler Gear And Camshaft Removal And Installation
- Camshaft Servicing
- Idler Gear And Shaft Servicing
- Timing Gears Checking Backlash
- Fuel Camshaft Removal And Installation
- Fuel Camshaft Governor
- Crankshaft Gear Removal And Installation
- Oil Pump Removal And Installation
- Oil Pump Service
- Checking Engine Oil Pressure
- Oil Pump Relief Valve
- Piston And Connecting Rod Removal And Installation
- Piston And Connecting Rod Servicing
- Connecting Rod Alignment
- Crankshaft And Bearings Removal And Installation
- Crankshaft And Bearings, Servicing
- Cylinder Bore, Checking
- Water Pump Removal And Installation
- Water Pump Disassembly And Assembly
- FLYWHEEL HOUSING
- Removal And Installation
- FLYWHEEL
- Removal And Installation
- Ring Gear Removal And Installation
- DRIVE COUPLER
- Removal And Installation
- TURBOCHARGER
- SPECIFICATIONS
- LOADER SPECIFICATIONS
- Loader Backhoe Dimensions
- Performance
- Controls
- Engine
- Electrical
- Drive System
- Capacities
- Tires
- ENGINE SPECIFICATIONS
- Fuel Injection Nozzles
- Fuel Injection Pump
- Cylinder Head
- Valves
- Valve Springs
- Valve Timing
- Rocker Arms
- Camshaft
- Cylinders
- Tappet
- Piston Rings
- Pistons
- Crankshaft
- Oil Pump
- Thermostat
- Connecting Rods
- Timing Gear
- Engine Bolt Torque
- Grinding Specifications for the Crankshaft
- LOADER BACKHOE TORQUE
- Specifications
- TORQUE SPECIFICATIONS FOR BOLTS
- Torque For General Metric Bolts
- HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS
- Specifications
- CONVERSIONS
- Decimal And Millimeter Equivalents
- U.S. To Metric Conversion
- SMR
- B300-1
- B300-2
- B300-3
- B300-4
- B300-5
- B300-6