Bobcat E08 Compact Excavator Service Manual 6986785enUS (11-18) (C)

Model Covers:
Bobcat E08 Compact Excavator
S/N A4BP11001 & Above

File Format: PDF
Size: 16.95 MB
No. of pages: 556
Delivery Method: Instant Download Access your file immediately after purchase.

Table of Contents:
- MAINTENANCE SAFETY
- CONTENTS
- FOREWORD
- FOREWORD
- SAFETY INSTRUCTIONS
- FIRE PREVENTION
- Maintenance
- Operation
- Electrical
- Hydraulic System
- Fueling
- Starting
- Spark Arrester Exhaust System
- Welding And Grinding
- Fire Extinguishers
- SERIAL NUMBER LOCATIONS
- Excavator Serial Number
- Engine Serial Number
- DELIVERY REPORT
- EXCAVATOR IDENTIFICATION
- SAFETY & MAINTENANCE
- LIFTING AND BLOCKING THE EXCAVATOR
- Procedure
- UPPERSTRUCTURE SLEW LOCK
- Operation
- LIFTING THE EXCAVATOR
- Procedure
- TRANSPORTING THE EXCAVATOR
- Loading And Unloading
- Fastening
- FOLD-DOWN TOPS
- TOPS Position
- Lowering The Fold-Down TOPS
- Raising The Foldable Canopy
- TAILGATE
- Opening And Closing The Tailgate
- SERVICE SCHEDULE
- Contents Of The Inspection Checkbook (Logbook)
- AIR CLEANER
- Daily Check
- Replacing The Filters
- ENGINE COOLING SYSTEM
- Cleaning The Cooling System
- Checking The Coolant Level
- Removing And Replacing The Coolant
- FUEL SYSTEM
- Fuel Specifications
- Biodiesel Blend Fuel
- Filling The Fuel Tank
- Removing Water From The Fuel Filter
- Replacing The Fuel Filter
- Draining The Fuel Tank
- Removing Air From The Fuel System
- ENGINE LUBRICATION SYSTEM
- Checking And Adding Engine Oil
- Oil Chart
- Removing And Replacing Oil And Filter
- LUBRICATION OF THE EXCAVATOR
- Lubrication Locations
- TRAVEL MOTOR
- Checking Oil Level
- Draining The Travel Motor
- SPARK ARRESTER MUFFLER
- Cleaning Procedure
- ALTERNATOR BELT
- Adjusting The Alternator Belt
- SEAT BELT
- Inspection And Maintenance
- CONTROL CONSOLE LOCKOUTS
- Inspection And Maintenance
- EXCAVATOR STORAGE AND RETURN TO SERVICE
- Storage
- Return to Service
- STOPPING AND LEAVING THE EXCAVATOR
- Procedure
- MOTION ALARM
- Description
- Inspecting
- Adjusting Switch Position
- HYDRAULIC SYSTEM
- HYDRAULIC / HYDROSTATIC SCHEMATICS
- HYDRAULIC SYSTEM INFORMATION
- Glossary Of Hydraulic / Hydrostatic Symbols
- Troubleshooting The Hydraulic Circuit
- Troubleshooting The Cylinder Circuit
- Troubleshooting The Swing (Upperstructure Slew) Circuit
- Troubleshooting The Travel Circuit
- CYLINDER (BOOM)
- Testing
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- CYLINDER (ARM)
- Testing
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- CYLINDER (BOOM SWING)
- Testing
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- CYLINDER (BUCKET)
- Testing
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- CYLINDER (BLADE)
- Testing
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- CYLINDER (TRACK FRAME EXPANSION)
- Testing
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- VALVE (MAIN RELIEF)
- Testing And Adjusting
- VALVE (PORT RELIEF)
- Testing And Adjusting
- HYDRAULIC CONTROL VALVE
- Description
- Removal And Installation
- Parts Identification
- Disassembly
- Left Travel Valve Section Disassembly And Assembly
- Slew Valve Section Disassembly And Assembly
- Arm Valve Section Disassembly And Assembly
- Boom Swing Valve Section Disassembly And Assembly
- Auxiliary Valve Section Disassembly And Assembly
- Blade Valve Section Disassembly And Assembly
- Bucket Valve Section Disassembly And Assembly
- Boom Valve Section Disassembly And Assembly
- Right Travel Valve Section Disassembly And Assembly
- Assembly
- HYDRAULIC PUMP
- Description
- Testing The Hydraulic Pump
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- TRAVEL MOTOR
- Description
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- SWIVEL JOINT (S/N A4BP11673 & ABOVE AND S/N B4PC11001 & ABOVE)
- Description
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- SWIVEL JOINT (S/N A4BP11468 - A4BP11672)
- Description
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- SWIVEL JOINT (S/N A4BP11117 - A4BP11467)
- Description
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- SWIVEL JOINT (S/N A4BP11001 - A4BP11117)
- Description
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- SLEW MOTOR
- Description
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- HYDRAULIC RESERVOIR
- Description
- Removal And Installation
- OIL COOLER
- Description
- Removal And Installation
- BLADE / TRACK EXPAND VALVE
- Description
- Block Removal And Installation
- Control Handle Removal And Installation
- Block Disassembly And Assembly
- ELECTRIC BLADE / TRACK EXPAND VALVE
- Description
- Block Removal And Installation
- Solenoid Removal And Installation
- Block Disassembly And Assembly
- UNDERCARRIAGE
- BLADE
- Description
- Extension Removal And Installation
- Blade Removal And Installation
- TRACK UNDERCARRIAGE COMPONENTS
- Description
- Track Lug Height
- Checking Tension
- Adjusting Tension
- Track Removal And Installation
- Idler Removal And Installation
- Idler Parts Identification
- Idler Disassembly
- Idler Assembly
- Track Tensioner Removal And Installation
- Track Tensioner Disassembly And Assembly
- Roller Removal And Installation
- Removal And Installation Of Expandable Track Frame
- TRACK MAINTENANCE
- Track Damage Identification
- SWING CIRCLE GEAR
- Removal And Installation
- UPPERSTRUCTURE & SWING
- UPPERSTRUCTURE
- Description
- Removal
- Installation
- TOPS
- Removal And Installation
- SEAT
- Removal And Installation
- RIGHT CONTROL HANDLE
- Removal And Installation
- Disassembly And Assembly
- LEFT CONTROL HANDLE
- Removal And Installation
- Disassembly And Assembly
- Horn Switch Removal And Installation
- ENGINE SPEED CONTROL
- Removal And Installation
- Cable Removal
- Cable Installation
- BLADE CONTROL
- Removal And Installation
- Disassembly And Assembly
- UPPERSTRUCTURE SLEW LOCK
- Removal And Installation
- Disassembly And Assembly
- RIGHT PEDAL AND LINKAGE
- Pedal Removal And Installation
- Control Linkage Removal And Installation
- Control Linkage Disassembly And Assembly
- TRAVEL CONTROLS
- Right Hand Travel Control Removal And Installation
- Right Hand Travel Control Disassembly And Assembly
- Left Hand Travel Control Removal And Installation
- Left Hand Travel Control Disassembly And Assembly
- LEFT PEDAL AND LINKAGE
- Pedal Removal And Installation
- Control Linkage Removal And Installation
- Control Linkage Disassembly And Assembly
- FLOOR PANELS
- Description
- Left Floor Panel Removal And Installation
- Right Floor Panel Removal And Installation
- FUEL TANK
- Removal And Installation
- HORN
- Removal And Installation
- SWING FRAME
- Description
- Removal And Installation
- Bushing Removal
- Bushing Installation
- Boom Pivot Bushing Removal
- Boom Pivot Bushing Installation
- BOOM
- Description
- Removal And Installation
- ARM
- Description
- Removal And Installation
- Arm To Boom Bushing Removal And Installation
- Arm To Bucket And Bucket Link Bushing Removal And Installation
- BUCKET
- Removal And Installation
- TAILGATE
- Removal And Installation
- Latch Removal And Installation
- COUNTERWEIGHTS
- Rear Counterweight Removal And Installation
- Left Side Counterweight Removal And Installation
- Right Side Counterweight Removal And Installation
- SIDE COVERS
- Upper Left Side Cover Removal And Installation
- Upper Right Side Cover Removal And Installation
- Lower Left Side Cover Removal And Installation
- Lower Right Side Cover Removal And Installation
- INSTRUMENT PANEL
- Removal And Installation
- Disassembly And Assembly
- ELECTRICAL SYSTEM
- ELECTRICAL SCHEMATIC
- ELECTRICAL SYSTEM INFORMATION
- Glossary Of Electrical Symbols
- Troubleshooting
- Description
- Fuse And Relay Location / Identification
- Fuel Timer Location / Identification
- BATTERY
- Location
- Servicing
- Maintaining Battery Charge Level
- Battery Service During Machine Storage
- Battery Testing
- Battery Charging
- Removal And Installation
- Using A Booster Battery (Jump Starting)
- ALTERNATOR
- Description
- Tests
- Alternator Output Test
- Full Field Test
- Alternator Regulator Test
- Alternator Regulator Test With Voltmeter
- Removal And Installation
- Charging System Inspection
- Parts Identification
- STARTER
- Removal And Installation
- Parts Identification
- Cleaning And Inspection
- LIGHTS
- Boom Light Removal And Installation
- Light Bulb Removal And Installation
- Light Switch Removal And Installation
- FUEL LEVEL SENDER
- Removal And Installation
- Testing
- ENGINE
- ENGINE INFORMATION
- Description
- Specifications
- Crankshaft Re-Grind Data
- Torque Values
- Troubleshooting
- Removal And Installation
- Engine Mount Replacement
- Compression Checking
- MUFFLER
- Removal And Installation
- AIR CLEANER
- Removal And Installation
- ENGINE COOLING SYSTEM
- Radiator Removal And Installation
- Water Pump Removal And Installation
- Water Pump Disassembly And Assembly
- Thermostat Removal And Installation
- Thermostat - Checking
- LUBRICATION SYSTEM
- Oil Pan Removal And Installation
- Oil Pump Removal And Installation
- Oil Pump, Service
- Engine Oil Pressure, Testing
- Relief Valve
- FUEL SYSTEM
- Fuel Shutoff Solenoid Removal And Installation
- Fuel Shutoff Timer Removal And Installation
- Fuel Injection Pump - Checking
- Fuel Injection Pump Removal And Installation
- Fuel Injection Pump - Timing
- Fuel Camshaft Removal And Installation
- Fuel Camshaft Governor
- Fuel Injector Removal And Installation
- Fuel Injector Nozzle Pressure - Checking
- Valve Seat Tightness
- CYLINDER HEAD
- Glow Plug Removal And Installation
- Valve Clearance Adjustment
- Valve Timing - Checking
- Cylinder Head Removal And Installation
- Cylinder Head Disassembly And Assembly
- Cylinder Head, Servicing
- Cylinder Head Top Clearance
- Valve Guide - Checking
- Valve And Valve Seat Reconditioning
- Valve Spring
- Valve Tappets
- Rocker Arm And Shaft, Checking
- CRANKSHAFT AND PISTONS
- Piston And Connecting Rod Removal And Installation
- Piston And Connecting Rod - Servicing
- Cylinder Bore - Checking
- Connecting Rod Alignment
- Crankshaft And Bearings Removal And Installation
- Crankshaft And Bearings - Servicing
- CAMSHAFT AND TIMING GEARS
- Timing Gearcase Cover Removal And Installation
- Timing Gears Checking Backlash
- Idler Gear And Camshaft Removal And Installation
- Idler Gear And Shaft, Servicing
- FLYWHEEL AND HOUSING
- Removal And Installation
- Hydraulic Pump Coupler Removal And Installation
- Flywheel Removal And Installation
- Rear End Plate Removal And Installation
- SPECIFICATIONS
- EXCAVATOR SPECIFICATIONS
- Machine Dimensions
- Working Range
- Rated Lift Capacity
- Performance
- Function Time
- Weights
- Controls
- Engine
- Electrical
- Hydraulic System
- Hydraulic Cylinders
- Drive System
- Traction
- Capacities
- Cooling system
- Environmental
- Temperature Range
- TECHNICAL SERVICE GUIDE SPECIFICATIONS
- Engine
- Engine Torques
- Cooling System
- Excavator Torques
- Lubrication
- Torque For General SAE Bolts
- Torque For General Metric Bolts
- TORQUE SPECIFICATIONS FOR BOLTS
- Torque For General SAE Bolts
- Torque For General Metric Bolts
- HYDRAULIC CONNECTION SPECIFICATIONS
- O-ring Face Seal Connection
- Straight Thread O-ring Fitting
- Tubelines And Hoses
- Flare Fitting
- Port Seal Fitting
- HYDRAULIC FLUID SPECIFICATIONS
- Specifications
- CONVERSIONS
- Decimal And Millimeter Equivalents
- U.S. To Metric Conversion Chart
- SERVICE TOOLS REQUIRED
- Remote Start Tools
- Hydraulic Tools
- Engine Tools
- Electrical Tools
- HVAC Tools
- ALPHABETICAL INDEX
- SERVICE SCHEDULE SYMBOLS