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CLAAS SCORPION 9040 TELEHANDLER BEST WORKSHOP SERVICE REPAIR MANUAL
Table of contents:
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- Repair Manual
- Table of contents
- 1 Machine specifications: overview
- 1.1 Machine outside view
- 1.2 Inside of cab: overview
- 1.3 Instrument panel, multifunctional lever, switch consoles: overview
- 1.4 Important information on this manual
- 1.5 Model and trade names: overview
- 1.6 Type labels and component numbers
- 1.7 Frame
- 1.8 Engine
- 1.9 Oil/water cooling fan
- 1.10 Power train
- 1.11 Axles
- 1.12 Service and parking brake
- 1.13 Steering system
- 1.14 Work hydraulics
- 1.15 Electric system
- 1.16 Tyres for models 400-01/401-03/402-03/403-03
- 1.17 Tyres for model 404-03
- 1.18 Weights
- 1.19 Noise levels
- 1.20 Vibration
- 1.21 Coolant compound table
- 1.22 Tightening torques
- 1.23 Trailer couplings: trailer weight/drawbar load
- 1.24 Payload: model 400-01 load diagram
- 1.25 Payload: models 401-03 load diagram
- 1.26 Payload: model 402-03 load diagram
- 1.27 Payloads: model 403 03 load diagram
- 1.28 Payloads: model 404 03 load diagram
- 1.29 Dimensions with bucket
- 1.30 Dimensions with pallet forks
- 3 Maintenance and servicing work
- 3.1 Explanation of symbols on the maintenance label
- 3.2 Maintenance label
- 3.3 Fluids and lubricants: overview
- 3.4 Maintenance plan (overview)
- 3.5 Introduction
- 3.6 Safety prop for telescopic boom
- 3.7 Fuel system
- 3.8 Engine lubrication system: maintenance
- 3.9 Maintenance of the engine and hydraulics cooling system
- 3.10 Cleaning the radiator with the reversing fan (option)
- 3.11 Air filter maintenance
- 3.12 Maintenance: V-belts
- 3.13 Gearbox and axle maintenance
- 3.14 Safety instructions regarding the hydraulic system
- 3.15 Monitoring the hydraulic oil and the reflux filter
- 3.16 Checking the hydraulic oil level
- 3.17 Filling up hydraulic oil
- 3.18 Replacing the reflux filter of the hydraulic system
- 3.19 Replacing the microfilter of the hydraulic system
- 3.20 Replacing hydraulic oil
- 3.21 Important information for the use of biodegradable oil
- 3.22 Checking hydraulic pressure lines
- 3.23 Lubrication work
- 3.24 Maintenance of the brake system
- 3.25 Bleeding the hydraulic powerbrake
- 3.26 Replacing/bleeding the service brake fluid with bleed equipment
- 3.27 Maintenance: compressed-air brake system (option)
- 3.28 Tyre maintenance
- 3.29 Heating and ventilation maintenance
- 3.30 Air conditioning (option): maintenance
- 3.31 Maintenance of the electric system
- 3.32 Maintenance: trailer coupling
- 3.33 General maintenance work on the machine
- 3.34 Cleaning inside the cab
- 3.35 Cleaning the seat belt
- 3.36 Cleaning the exterior of the machine
- 3.37 Checking screw connections
- 3.38 Checking pivots and hinges
- 3.39 Cleaning the engine compartment
- 3.40 Maintenance and servicing work Aggressive Media
- 3.41 Maintenance and servicing of attachments on the quickhitch
- 4 Engine
- 4.1 Electric system/hydraulics - fan: electric diagram
- 4.2 88 kW diesel engine electric system: electric diagram
- 4.3 103 kW diesel engine electric system: electric diagram
- 4.4 Fuel preheater (option): electric diagram
- 4.5 Diagnosis wiring diagram
- 4.6 Fan: functional description
- 4.7 Fan connector assignment for models 402, 403, 404
- 4.8 Diesel engine connector assignment (88 kW)
- 4.9 Diesel engine connector assignment (103 kW)
- 4.10 Fuel preheater connector assignment
- 4.11 Diagnosis connector assignment
- 4.12 Engine oil cooler side (88 kW): overview
- 4.13 Engine drive side (88 kW): overview
- 4.14 Engine turbocharger side (88 kW): overview
- 4.15 Engine oil cooler side (103 kW): overview
- 4.16 Engine drive side (103 kW): overview
- 4.17 Engine turbocharger side (103 kW): overview
- 4.18 Electronics overview (103 kW)
- 4.19 Electronic engine revs setting (103 kW): overview
- 4.20 Function: warning telltale in tip switch (103 kW diesel engine)
- 4.21 Engine drive - clutch (88/103 kW): overview
- 4.22 Fuel system (88/103 kW): overview
- 4.23 Bleeding the fuel system (88/103 kW)
- 4.24 Fan circuit (not in reversing operation)
- 4.25 Fan circuit with reversing fan
- 4.26 Reversing valve block
- 4.27 Setting maximum fan revs (reversing fan)
- 4.28 Setting maximum fan revs (without reversing fan)
- 4.29 Cleaning the radiator with the reversing fan (option)
- 4.30 Function: reversing fan operation
- 4.31 Workshop Manual
- RHB_Deutz_en_fr.pdf
- deutz_RHB_2012_03120361_a_komplett.pdf
- Werkstatthandbuch
- Vorwort
- Inhaltsverzeichnis
- Technische Daten
- Ventilspieleinstellschema
- Ausgleichsscheibe ermitteln
- Bildzeichenerklärung
- Rüfen und Einstellen
- Demontage und Montage
- Bauteile ab- und anbauen
- Spezialwerkzeug
- 5 Power train
- 5.1 40 kph drive hydraulics diagram for models 400 - 404
- 5.2 40 kph drive electrics diagram for models 402, 403, 404
- 5.3 20 kph hydraulic drive diagram for models 400 - 404
- 5.4 Drive electrics diagram for models 400 - 404
- 5.5 Functional despcription of drive hydraulics and electric system
- 5.6 Drive electrics connector assignment for models 400 - 404
- 5.7 Towing and transporting the machine
- 5.8 Hydraulic pump TMP 89 (models 402, 403, 404)
- 5.9 Hydraulic pump H1 P078 (models 400, 401)
- 5.10 High speed gearbox (0 - 40 kph)
- 5.11 High speed gearbox with auxiliary motor (0 - 40 kph)
- 5.12 Function without auxiliary motor (0 - 40 kph)
- 5.13 Function with auxiliary motor (0 - 40 kph)
- 5.14 Gearbox overview (0 - 40 kph)
- 5.15 Overview of control cover and gearbox circuit diagram (0 - 40 kph)
- 5.16 Control cover component parts for gearbox (0 - 40 kph)
- 5.17 Hydraulic drive circuit (0 - 40 kph)
- 5.18 Test report for models 400/401 (0 - 40 kph)
- 5.19 Error description for test report models 400/401 (0 - 40 kph)
- 5.20 Test report for models 402/403/404 (40 kph)
- 5.21 Error description for test report models 402/403/404 (40 kph)
- 5.22 Test report for models 403/404 (30 kph)
- 5.23 Error description for test report models 403/404 (30 kph)
- 5.24 Checking and setting boost pressure (0 - 40 kph gearbox)
- 5.25 Checking high pressure (0 - 40 kph)
- 5.26 Checking engine droop (pump) (0 - 40 kph)
- 5.27 Checking driving direction identification (0 - 40 kph)
- 5.28 Setting engine droop on the gearbox without auxiliary motor (0 - 40 kph)
- 5.29 Setting engine droop on the gearbox with auxiliary motor (0 - 40 kph)
- 5.30 Control initiation set screw (0 - 40 kph gearbox)
- 5.31 Checking the cardan shaft speed (0 - 40 kph gearbox)
- 5.32 Troubleshooting diagram (0 - 40 kph)
- 5.33 Checking the differential pressure between M4 and M3 (0 - 40 kph)
- 5.34 Evaluation: differential pressure measurement M4 (0 - 40 kph)
- 5.35 Example: differential pressure measurement M4 (0 - 40 kph)
- 5.36 Evaluation: differential pressure measurement M3 (0 - 40 kph)
- 5.37 Example: differential pressure measurement M3 (0 - 40 kph)
- 5.38 Cleaning the pressure relief valve
- 5.39 Drive electronics Operators Manual (SUSMIC)
- 5.40 Error table
- 5.41 Checking proportional valve (1) energisation (0 - 40 kph)
- 5.42 Table of electric current values of proportional valves
- 5.43 Checking the proportional valves by means of current measurement
- 5.44 Exchanging proportional valves (0 - 40 kph)
- 5.45 Interrupting the hydraulic pump/motor circuit (0 - 40 kph)
- 5.46 Separating the consumer circuit from the hydraulic drive
- 5.47 Checking control pressure M4/M5 (0 - 40 kph)
- 5.48 Sealing work on the drive shaft (0 - 40 kph gearbox)
- 5.49 Mounting the rotary shaft seal (0 - 40 kph gearbox)
- 5.50 Mounting the drive flange (0 - 40 kph gearbox)
- 5.51 Checking driving direction identification (0 - 40 kph gearbox)
- 5.52 Removing driving direction identification (0 - 40 kph gearbox)
- 5.53 Variable displacement motor 110 cm3/rev (20 kph)
- 5.54 Variable displacement motor 110 cm3/rev (20 kph, seen from the side)
- 5.55 Variable displacement motor 160 cm3/rev (20 kph)
- 5.56 Test report for models 400 - 404 (20 kph)
- 5.57 Error description for test report models 400/401 (20 kph)
- 5.58 Hydraulic circuit: drive with hydraulic pump H1 P078 (20 kph)
- 5.59 Hydraulic circuit: drive with hydraulic pump TMP 89 (20 kph)
- 5.60 Setting boost pressure (20 kph)
- 5.61 Checking high pressure (20 kph)
- 5.62 Checking engine droop - variable displacement pump (20 kph)
- 5.63 Setting engine droop - hydraulic motor (20 kph)
- 5.64 Setting cardan shaft revs (20 kph)
- 6 Axles - differential lock
- 6.1 Differential lock diagrams (hydraulic/electric)
- 6.2 Functional description of differential lock
- 6.3 Differential lock connector assignment
- 6.4 20 kph gearbox: overview
- 6.5 Removing the 20 kph gearbox
- 6.6 Installing the 20 kph gearbox
- 6.7 Front and rear axle flanges
- 6.8 Type label and oil filler neck: overview
- 6.9 Conversion table and tightening torques
- 6.10 Removing the joint housing
- 6.11 Installing the joint housing
- 6.12 Removing the double cardan shaft
- 6.13 Installing the double cardan shaft
- 6.14 Removing the planetary drive
- 6.15 Replacing the seals of the planetary drive
- 6.16 Installing the planetary drive
- 6.17 Installing the planetary drive
- 6.18 Sealing the front axle differential
- 6.19 Removing the front axle differential lock
- 6.20 Installing the front axle differential lock
- 6.21 Differential lock: hydraulic circuit
- 6.22 Special tools: overview
- 7 Brakes
- 7.1 Brake (20 kph) diagrams (electric/hydraulic)
- 7.2 Brake (40 kph) diagrams (electric/hydraulic)
- 7.3 Hydraulics diagram - trailer brake valve
- 7.4 Functional description of brakes
- 7.5 Brakes connector assignment
- 7.6 40 kph brake circuit: overview
- 7.7 20 kph brake circuit: overview
- 7.8 Disabling (releasing) the parking brake in the front axle
- 7.9 Enabling (adjusting) the parking brake in the front axle
- 7.10 Wear check: service brake discs
- 7.11 Setting the brake linkage - master brake cylinder
- 7.12 Service and parking brake: overview
- 7.13 Removing the brake discs
- 7.14 Brake discs: overview
- 7.15 Installing the the brake pistons of the service and parking brake
- 7.16 Installing the belleville spring washers and the brake cylinder housing
- 7.17 Installing the service brake
- 7.18 Towing and transporting the machine
- 7.19 Hydraulic trailer brake circuit (option)
- 8 Steering
- 8.1 Steering diagrams (electric/hydraulic)
- 8.2 Functional description of steering system
- 8.3 Brakes connector assignment
- 9 Work hydraulics
- 9.1 Diagram: work hydraulics fixed displacement pump - raising/lowering the telescopic boom
- 9.2 Diagram: work hydraulics variable displacement pump - raising/lowering the telescopic boom
- 9.3 Electric diagram - raising/lowering the telescopic boom, load stabiliser
- 9.4 Work hydraulics diagram - extending/retracting the telescopic boom, fixed displacement pump
- 9.5 Diagram: work hydraulics variable displacement pump - extending/retracting the telescopic boom
- 9.6 Electric diagram - extending/retracting the telescopic boom
- 9.7 Diagram: work hydraulics fixed displacement pump - dumping in/out
- 9.8 Diagram: work hydraulics variable displacement pump - dumping in/out
- 9.9 Electric diagram - dumping in/out
- 9.10 Diagram: work hydraulics fixed displacement pump - locking/unlocking
- 9.11 Diagram: work hydraulics variable displacement pump - locking/unlocking
- 9.12 Electric diagram - locking/unlocking
- 9.13 Diagram: work hydraulics fixed displacement pump - rear additional control circuit
- 9.14 Diagram: work hydraulics variable displacement pump - rear additional control circuit
- 9.15 Diagram: work hydraulics fixed displacement pump - rear additional control circuit - Autohitch
- 9.16 Diagram: work hydraulics variable displacement pump - rear additional control circuit, Autohitch
- 9.17 Diagram: work hydraulics fixed displacement pump - rear additional control circuit, Autohitch, tipping trailer
- 9.18 Diagram: work hydraulics variable displacement pump - rear additional control circuit, Autohitch, tipping trailer
- 9.19 Diagram: work hydraulics fixed displacement pump - rear additional control circuit, tipping trailer
- 9.20 Diagram: work hydraulics variable displacement pump - rear additional control circuit, tipping trailer
- 9.21 Diagram: work hydraulics fixed displacement pump - Autohitch
- 9.22 Diagram: work hydraulics variable displacement pump - Autohitch
- 9.23 Diagram: work hydraulics fixed displacement pump - Autohitch, tipping trailer
- 9.24 Diagram: work hydraulics variable displacement pump - Autohitch, tipping trailer
- 9.25 Diagram: work hydraulics fixed displacement pump - tipping trailer
- 9.26 Diagram: work hydraulics variable displacement pump - tipping trailer
- 9.27 Diagram: work hydraulics variable displacement pump - additional control circuit for quick couplers on telescopic boom
- 9.28 Diagram: work hydraulics - safe load indicator
- 9.29 Electric diagram - front/rear additional control circuit for quick couplers, Autohitch, tipping trailer, front socket, safe load indicator
- 9.30 Diagram: work hydraulics variable displacement pump - additional control circuit for quick couplers on quickhitch
- 9.31 Diagram: work hydraulics variable displacement pump - work platform with radio control
- 9.32 Work platform with radio control: electric diagram
- 9.33 Tilt ram lock: electric diagram
- 9.34 Diagram: work hydraulics variable displacement pump - frame levelling, oscillating axle interlock
- 9.35 Frame levelling, oscillating axle interlock: electric diagram
- 9.36 Functional description of work hydraulics
- 9.37 Work hydraulics connector assignment
- 9.38 Test report: models 400-01/401-01
- 9.39 Test report: models 402-01/403-01
- 9.40 Work hydraulics test ports
- 9.41 Variable displacement pump (hydraulic pump)
- 9.42 Checking and setting the work hydraulics
- 9.43 Work hydraulics circuit (gear pump)
- 9.44 Work hydraulics circuit (variable displacement pump LS)
- 9.45 Control valve connections (4-fold)
- 9.46 Control valve (4-fold): overview
- 9.47 Control valve connections (5-fold)
- 9.48 Control valve (5-fold): overview
- 9.49 Lift ram circuit
- 9.50 Tilt ram circuit
- 9.51 Compensating ram circuit
- 9.52 Push-out ram circuit
- 9.53 3rd control circuit
- 9.54 Control valve (4-fold) pilot control circuit
- 9.55 Valve block connections: overview
- 9.56 Pilot control unit, pilot valve
- 9.57 Load stabiliser
- 9.58 Load stabiliser circuit
- 9.59 Changeover valve: Autohitch/tipping trailer connection/additional control circuit
- 9.60 Autohitch, rear additional control circuit
- 9.61 Tipping trailer connection circuit
- 9.62 Front additional control circuit
- 9.63 Frame levelling with oscillating axle interlock (option) telehandler 404: overview
- 9.64 Bleeding the hydraulic ram of the oscillating axle interlock
- 9.65 Frame levelling circuit
- 9.66 Frame levelling valve overview
- 9.67 Lift ram with hose burst valve: overview
- 9.68 Tilt ram: overview
- 9.69 Push-out ram with final position damping: overview
- 9.70 Compensating ram: overview
- 9.71 Quickhitch
- 9.72 Installing the telescopic boom
- 9.73 Replacing the control valve
- 9.74 Replacing the priority valve
- 9.75 Replacing the fan pump
- 9.76 Replacing the A 10 work hydraulics pump
- 9.77 Replacing the pilot valve
- 10 Electric systems
- 10.1 Machine lights: electric diagram
- 10.2 Turn indicators/horn/rotating beacon: electric diagram
- 10.3 Mirror adjustment/heating: electric diagram
- 10.4 Window wiper/washer, hydraulics monitoring: electric diagram
- 10.5 Heating - air conditioning system/air-suspension seat: electric diagram
- 10.6 Multimedia/cigarette lighter: electric diagram
- 10.7 Functional description of hydraulics monitoring
- 10.8 Hydraulics monitoring connector assigment
- 10.9 Lights connector assignment
- 10.10 Turn indicator/horn connector assignment
- 10.11 Rotating beacon connector assignment
- 10.12 Mirror adjustment connector assignment
- 10.13 Mirror heating connector assignment
- 10.14 Window wiper/wash connector assignment
- 10.15 Heating/air conditioning connector assignment
- 10.16 Air-suspension seat connector assignment
- 10.17 Multimedia connector assignment
- 10.18 Cigarette lighter connector assignment
- 10.19 Ohms Law (current, voltage, resistance); power
- 10.20 Multifunction measuring device
- 10.21 Terminal description
- 10.22 Cable colour coding
- 10.23 Fuses: overview
- 10.24 Electronic components: overview
- 10.25 Functional description of the steering electronics
- 10.26 Proportional controls: overview and connections
- 10.27 Proportional electronics
- 10.28 Hold electronics
- 10.29 Wiring harness 1000103927 (joystick)
- 10.30 Overview and functional check of safe load indicator
- 10.31 Safety instructions for the safe load indicator
- 10.32 Setting the safe load indicator (0 point)
- 10.33 Setting the safe load indicator (100 point stability)
- 10.34 Possible errors - safe load indicator
- 10.35 Retrofitting the front right and rear right working lights
- 10.36 Retrofitting a rotating beacon
- 10.37 Retrofitting a radio
- 10.38 Retrofitting the low-speed control
- 10.39 Retrofitting the air conditioning system
- 10.40 Retrofitting a front or rear socket
- 10.41 Retrofitting a load stabiliser
- 10.42 Wiring harness disconnect (cab - machine frame)
- A Appendix
- A.1 Hydraulics - 4-fold control valve: overall diagram
- A.2 Hydraulic fixed displacement pump - 5-fold control valve: overall diagram
- A.3 Hydraulic variable displacement pump - 5-fold control valve: overall diagram
- A.4 Machine components: overview
DOWNLOAD NOW: CLAAS SCORPION 9040 TELEHANDLER REPAIR MANUAL
Discover within these pages a treasure trove of knowledge meticulously crafted for the inquisitive minds and skilled hands. This CLAAS SCORPION 9040 TELEHANDLER SERVICE MANUAL a compass in the sea of repairs, beckons to all seeking mastery in the art of technical wizardry. Its pages are woven with the secrets of the trade, whispered insights, and comprehensive guidance, tailored not just for the seasoned mechanics and technicians, but also for the eager novices and curious learners. A compendium brimming with the essence of repair wisdom, the CLAAS SCORPION 9040 TELEHANDLER REPAIR MANUAL stands as a beacon, illuminating the path towards proficiency, ready to empower and equip enthusiasts and professionals alike on their journey to unravel the mysteries of machinery.
DOWNLOAD NOW: CLAAS SCORPION 9040 TELEHANDLER SERVICE MANUAL
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