We are confident that this HONDA RANCHER 420 2007-2013 TRX420 SERVICE MANUAL presents an ideal solution for you, offering exceptional value and a wealth of invaluable information catering to technicians, mechanics, and anyone keen on delving into the world of repairs. This HONDA RANCHER 420 2007-2013 TRX420 SERVICE MANUAL is a comprehensive resource suitable for those eager to repair, learn, or work within the repair industry.

Table of contents:
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- Keyword Search
- Contents
- 01 - General Information
- Service Rules
- Model Identification
- General Specifications
- Lubrication System Specifications
- Fuel System (PGM-FI) Specifications
- Cooling System Specifications
- Cylinder Head / Valve Specifications
- Cylinder / Piston Specifications
- Clutch / Gearshift Linkage Specifications
- Alternator / Starter Clutch Specifications
- Crankcase / Transmission / Crankshaft / Balancer Specifications
- Front Wheel / Suspension / Steering Specifications
- Rear Wheel / Suspension Specifications
- Brake System Specifications
- Front Driving Mechanism Specifications (FM/FE/FPM/FPE models)
- Rear Driving Mechanism Specifications
- Battery / Charging System Specifications
- Ignition System Specifications
- Electric Starter Specifications
- Lights / Meters / Switches Specifications
- Standard Torque Values
- Engine & Frame Torque Values
- Lubrication & Seal Points
- Cable & Harness Routing (07-08 models)
- Cable & Harness Routing (2009+ models)
- Emission Control Systems
- 02 - Technical Features
- PCM (Powertrain Control Module)
- PCM/ECM to Combination Meter Serial Communication Line
- Selectable 4WD System
- 03 - Frame / Body Panels / Exhaust System
- Service Information
- Troubleshooting
- Body Panel Locations
- Seat
- Side Cover
- Fuel Tank Side Cover
- Fuel Tank Cover
- Mudguard
- Front Grille
- Front Fender / Carrier
- Engine Guard
- Rear Fender Cover
- Tool Box Lid
- Rear Fender / Carrier
- Mudguard Bracket
- Exhaust System
- 04 - Maintenance
- Service Information
- Maintenance Schedule
- Fuel Line
- Throttle Operation
- Air Cleaner
- Air Cleaner Housing Drain Tube
- Spark Plug
- Valve Clearance
- Engine Oil
- Engine Oil Filter
- Radiator Coolant
- Cooling System
- Drive Shaft Boots (07-08 FM/FE models)
- Drive Train Boots (2009+ models)
- Rear Final Gear Case Oil and Differential Oil
- 2WD/4WD Select System (FM/FE/FPM/FPE models)
- Brake Fluid
- Brake Shoes Wear
- Brake Pads Wear
- Brake Light Switch
- Brake System
- Reverse Lock System
- Skid Plate, Engine Guard (07-08)
- Guards (2009+)
- Clutch System
- Suspension
- Spark Arrestor
- Nuts, Bolts, Fasteners
- Wheels / Tires
- Tie-Rod and Joint Boots
- Steering Shaft Holder Bearing
- Steering System
- 05 - Lubrication System
- Lubrication System Diagram
- Service Information
- Troubleshooting
- Oil Pump
- Relief Valve
- 06 - Fuel System (PGM-FI)
- System Components
- Service Information
- Symptom Troubleshooting
- PGM-FI Component Location
- PGM-FI System Diagram
- PGM-FI Connector Location
- PGM-FI Troubleshooting Information
- PGM-FI DTC Index
- DTC Troubleshooting
- MIL Circuit Inspection
- Fuel Line Inspection
- Sub Fuel Tank / Fuel Pump
- Relay Module
- Fuel Tank
- Air Cleaner Housing
- Throttle Body
- IACV
- Fuel Injector
- TP Sensor / Map Sensor
- ECT Sensor
- VS Sensor
- Bank Angle Sensor
- PCM/ECM
- Engine Idle Speed
- 07 - Cooling System
- System Flow Pattern
- Service Information
- Troubleshooting
- System Testing
- Coolant Replacement
- Thermostat
- Radiator / Cooling Fan
- Radiator Reserve Tank
- Water Pump
- 08 - Engine Removal / Installation
- System Components
- Service Information
- Engine Removal
- Engine Installation
- 09 - Cylinder Head / Valve
- System Components
- Service Information
- Troubleshooting
- Cylinder Compression
- Cylinder Head Cover Removal / Disassembly
- Cylinder Head Removal
- Cylinder Head Disassembly
- Valve Guide Replacement
- Valve Seat Inspection / Refacing
- Cylinder Head Assembly
- Cylinder Head Installation
- Cylinder Head Cover Assembly / Installation
- Camshaft Removal
- Camshaft Installation
- 10 - Cylinder / Piston
- System Components
- Service Information
- Troubleshooting
- Cylinder / Piston Removal
- Cylinder / Piston Installation
- 11 - Clutch / Gearshift Linkage
- System Components
- Service Information
- Troubleshooting
- Front Crankcase Cover Removal
- Centrifugal Clutch
- Change Clutch
- Gearshift Linkage
- Front Crankcase Cover Installation
- 12 - Alternator / Starter Clutch
- System Components
- Service Information
- Troubleshooting
- Alternator Stator
- Flywheel / Starter Clutch
- 13 - Crankcase / Transmission / Crankshaft / Balancer
- System Components
- Service Information
- Troubleshooting
- Crankcase Separation
- Transmission
- Crankshaft / Balancer
- Crankcase Bearing
- Crankcase Assembly
- 14 - Front Wheel / Suspension / Steering
- System Components
- Service Information
- Troubleshooting
- Handlebar
- Throttle Housing
- Front Wheel
- Tires
- Wheel Hub and Knuckle
- Suspension Arm
- Front Shock Absorber
- Steering Shaft (TE/TE/FM/FE models)
- Steering Shaft / EPS Unit (FPM/FPE models)
- Tie-Rod
- 15 - Rear Wheel / Suspension
- System Components
- Service Information
- Troubleshooting
- Rear Wheel
- Rear Shock Absorber
- Swingarm
- 16 - Brake System
- System Components
- Service Information
- Troubleshooting
- Brake Fluid Replacement / Air Bleeding
- Brake Pad / Disc
- Front Master Cylinder
- Front Brake Caliper
- Rear Brake Drum / Shoes
- Rear Brake Pedal
- 17 - Front Driving Mechanism (FM/FE/FPM/FPE models)
- System Components
- Service Information
- Troubleshooting
- Front Drive Shaft
- Front Final Drive Removal
- Front Propeller Shaft
- Front Final Clutch
- Front Final Gear Disassembly / Inspection
- Gear Case Bearing Replacement
- Front Final Gear Assembly
- Front Final Drive Installation
- 18 - Rear Driving Mechanism
- System Components
- Service Information
- Troubleshooting
- Rear Axle Removal
- Rear Final Drive Removal
- Rear Final Gear Disassembly / Inspection
- Gear Case Bearing Replacement
- Rear Final Gear Assembly
- Rear Final Drive Installation
- Rear Axle Installation
- 19 - Battery / Charging System
- Component Location
- System Diagram
- Service Information
- Troubleshooting
- Battery
- Charging System Inspection
- Alternator Charging Coil
- Regulator / Rectifier
- 20 - Ignition System
- Component Location
- System Diagram
- Service Information
- Troubleshooting
- Ignition System Inspection
- Ignition Coil
- Ignition Timing
- 21 - Electric Starter
- Component Location
- System Diagram
- Service Information
- Troubleshooting
- Starter Motor
- Starter Relay Switch
- Diode
- 22 - Lights / Meters / Switches
- Component Location
- Service Information
- Headlight
- Brake / Taillight
- Combination Meter (TE/FE/FPM/FPE and 2008+ Canada TM/FM)
- Indicators (2007 TM/FM and 2008+ USA TM/FM)
- Ignition Switch
- Handlebar Switch
- Front Brake Switch
- Rear Brake Light Switch
- Gear Position Switch
- Cooling Fan
- 4WD Select Switch
- 23 - Electric Shift Program (ESP: TE/FE/FPE models)
- Component Location
- System Diagram
- Service Information
- Before Troubleshooting
- Symptom Troubleshooting
- ESP Connector Location
- ESP Troubleshooting Information
- ESP DTC Index
- DTC Troubleshooting
- Shift Angle Sensor
- Gearshift Switch
- Shift Control Motor / Reduction Gears
- 24 - Electric Power Steering (EPS: FPM/FPE models)
- Component Location
- System Diagram
- Service Information
- EPS Connector Location
- EPS Troubleshooting Information
- EPS DTC Index
- Symptom Troubleshooting Index
- DTC Troubleshooting
- Symptom Troubleshooting
- EPS ECU
- 25 - Wiring Diagrams
- 2007 TM/FM models
- 2007 TE/FE models
- 2008 USA TM/FM models
- 2008 Canada TM/FM models
- 2008 TE/FE models
- 2009+ USA TM/FM models models
- 2009+ Canada FM models models
- 2009+ TE/FE models
- 2009+ FPM models
- 2009+ FPE models
- 26 - Troubleshooting
- Engine Does Not Start or is Hard to Start
- Engine Lacks Power
- Poor Performance At Low and Idle Speed
- Poor Performance at High Speed
- Poor Handling
- 27 - Index



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DOWNLOAD NOW: HONDA RANCHER 420 2007-2013 TRX420 SERVICE MANUAL