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John Deere 225CLC RTS Excavator Diagnostic, Operation & Test Service Repair Workshop Manual PDF Download (Pub. TM2095, 2013)
Table of contents:
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- FOREWORD
- Section 9000 - GENERAL INFORMATION
- Group 01 - Safety
- Recognize Safety Information
- Follow Safety Instructions
- Operate Only If Qualified
- Wear Protective Equipment
- Avoid Unauthorized Machine Modifications
- Add Cab Guarding for Special Uses
- Inspect Machine
- Stay Clear of Moving Parts
- Avoid High-Pressure Oils
- Beware of Exhaust Fumes
- Prevent Fires
- Prevent Battery Explosions
- Handle Chemical Products Safely
- Dispose of Waste Properly
- Prepare for Emergencies
- Use Steps and Handholds Correctly
- Start Only From Operator′s Seat
- Use and Maintain Seat Belt
- Prevent Unintended Machine Movement
- Avoid Work Site Hazards
- Keep Riders Off Machine
- Avoid Backover Accidents
- Avoid Machine Tip Over
- Use Special Care When Lifting Objects
- Add and Operate Attachments Safely
- Park and Prepare for Service Safely
- Service Cooling System Safely
- Remove Paint Before Welding or Heating
- Make Welding Repairs Safely
- Drive Metal Pins Safely
- Section 9005 - OPERATIONAL CHECKOUT PROCEDURE
- Group 10 - Operational Checkout Procedure
- Engine On Checks
- Diagnostic Trouble Code Check
- Gauges, Monitor, and Battery Disconnect Relay Checks
- Propel Lever and Pedal Neutral Checks
- Light Circuit Checks
- Windshield Wiper Circuit Check
- Windshield Washer Circuit Check
- Horn Circuit Check
- Monitor and Gauge Circuit Checks
- Pilot Control Shut-Off Valve Check
- Engine RPM Dial Checks
- Auto-Idle Circuit Check
- Auto-Acceleration Circuit Check
- Power Mode Circuit Checks
- Propel Alarm Check
- Propel Alarm Stop Circuit Check
- Hydraulic Oil Tank Pressurization Check
- Swing Dynamic Braking Check
- Swing Park Brake and Circuit Drift Check
- Swing Power Check
- Dig Function Drift Check
- Control Valve Lift Check Test
- Boom Up, Arm In, and Bucket Combined Operation Check
- Arm Regenerative Valve Operation Check
- Propel System Tracking Check
- Propel System Tracking Check While Operating a Dig Function
- Propel System Maneuverability Check
- Propel Speed Selection Check
- Cycle Times Check
- Heater And Air Conditioner Controls Check (Automatic Temperature Control)
- Diagnostic Trouble Code Check
- Gauges, Monitor, and Battery Disconnect Relay Checks
- Propel Lever and Pedal Neutral Checks
- Light Circuit Checks
- Windshield Wiper Circuit Check
- Windshield Washer Circuit Check
- Horn Circuit Check
- Monitor and Gauge Circuit Checks
- Pilot Control Shut-Off Valve Check
- Engine RPM Dial Checks
- Auto-Idle Circuit Check
- Auto-Acceleration Circuit Check
- Power Mode Circuit Checks
- Propel Alarm Check
- Propel Alarm Stop Circuit Check
- Hydraulic Oil Tank Pressurization Check
- Swing Dynamic Braking Check
- Swing Park Brake and Circuit Drift Check
- Swing Power Check
- Dig Function Drift Check
- Control Valve Lift Check Test
- Boom Up, Arm In, and Bucket Combined Operation Check
- Arm Regenerative Valve Operation Check
- Propel System Tracking Check
- Propel System Tracking Check While Operating a Dig Function
- Propel System Maneuverability Check
- Propel Speed Selection Check
- Cycle Times Check
- Heater And Air Conditioner Controls Check (Automatic Temperature Control)
- Section 9010 - ENGINE
- Group 05 - Theory of Operation
- Engine Component Location
- Engine Fuel System Operation
- Engine Cooling System Operation
- Engine Lubrication System Operation
- Engine Intake and Exhaust System Operation
- Engine Turbocharger Operation
- Engine Speed Control System Operation
- Group 15 - Diagnostic Information
- Diagnose Engine Malfunctions
- Group 25 - Tests
- Engine Speed Test and Adjustment
- Engine Learning Procedure
- Check and Adjust Fuel Injection Nozzle
- Check and Adjust Injection Pump Timing
- Check and Adjust Fan Belt Tension
- Check and Adjust Engine Valve Lash (Clearance)
- Engine Compression Pressure Test
- Air Filter Restriction Indicator Switch Test
- Fuel Line Leakage Test
- Check for Head Gasket Failures
- Engine Power Test Using Turbocharger Boost Pressure
- Engine Oil Pressure Test
- Section 9015 - ELECTRICAL SYSTEM
- Group 05 - System Information
- Electrical Diagram Information
- Group 10 - System Diagrams
- Explanation of Wire Markings
- Fuse Specifications
- System Functional Schematic, Wiring Diagram, and Component Location Master Legend
- System Functional Schematic
- Overall Machine Harnesses Component Location
- Cab Harness (W1) Component Location Diagram
- Cab Harness (W1) Wiring Diagram
- Machine Harness (W2) Component Location
- Machine Harness (W2) Wiring Diagram
- Console Harness (W3) Component Location
- Console Harness (W3) Wiring Diagram
- 12 Volt Power Converter Harness (W5) Component Location
- 12 Volt Power Converter Harness (W5) Wiring Diagram
- Heater Harness (W6) Component Location
- Heater Harness (W6) Wiring Diagram
- Air Conditioner Harness (W7) Component Location
- Air Conditioner Harness (W7) Wiring Diagram
- Pump Harness (W12) Component Location
- Pump Harness (W12) Wiring Diagram
- Group 15 - Sub-System Diagnostics
- Starting and Charging Circuit Theory of Operation
- Monitor Controller and Display Circuit Theory of Operation
- Pump and Valve Controller Circuit Theory of Operation
- Engine Control Circuit Theory of Operation
- Propel Alarm Circuit Theory of Operation
- Windshield Wiper and Washer Circuit Theory of Operation
- Group 20 - References
- Monitor Data Items
- Reading Pump and Valve Controller Diagnostic Trouble Codes Without Laptop Computer
- Monitor Controller And Display Diagnostic System Operation
- Pump and Valve Controller Diagnostic Trouble Codes
- Diagnostic Trouble Code 01EEPROM Malfunction
- Diagnostic Trouble Code 02RAM Malfunction
- Diagnostic Trouble Code 03Analog/Digital Conversion Malfunction
- Diagnostic Trouble Code 04Sensor Voltage Malfunction
- Diagnostic Trouble Code 06Engine Control (EC) Sensor Malfunction
- Diagnostic Trouble Code 07Engine RPM Dial Malfunction
- Diagnostic Trouble Code 10Pump 1 Delivery Pressure Sensor Malfunction
- Diagnostic Trouble Code 11Pump 2 Delivery Pressure Sensor Malfunction
- Diagnostic Trouble Code 12Pump 1 Control Pressure Sensor Malfunction
- Diagnostic Trouble Code 13Pump 2 Control Pressure Sensor Malfunction
- Diagnostic Trouble Code 14Swing Pressure Sensor Malfunction
- Diagnostic Trouble Code 15Boom Up Pressure Sensor Malfunction
- Diagnostic Trouble Code 16Arm In Pressure Sensor
- Diagnostic Trouble Code 18Propel Pressure Sensor Malfunction
- Diagnostic Trouble Code 19Hydraulic Oil Temperature Sensor Malfunction
- Fuse Test
- Relay Test
- Pressure Sensor Test
- Engine Control (EC) Sensor Test
- Engine Control (EC) Motor Test
- Solenoid Test
- Temperature Sensor Test
- Speed Sensor Test
- Component Checks
- Key Switch Check
- Battery Relay Check
- Starter (M1) Solenoid Check
- Starter (M1) Motor Check
- Battery Voltage Check
- Fusible Link Check
- Alternator Output Check
- Starter Relay Check
- Glow Plug Relay Check
- Glow Plug Timer Check
- Diode Check
- Propel Alarm Check
- Monitor Controller and Display Alarm Check
- Key Switch Check
- Battery Relay Check
- Starter (M1) Solenoid Check
- Starter (M1) Motor Check
- Battery Voltage Check
- Fusible Link Check
- Alternator Output Check
- Starter Relay Check
- Glow Plug Relay Check
- Glow Plug Timer Check
- Diode Check
- Propel Alarm Check
- Monitor Controller and Display Alarm Check
- Battery Remove and Install
- Rear Cover Remove and Install
- Pump and Valve Controller Remove and Install
- Machine Information Center Remove and Install
- Monitor Controller and Display (A5) Remove and Install
- Switch Panel (A4) Remove and Install
- Key Switch Remove and Install
- Propel Alarm Remove and Install
- Propel Alarm Cancel Switch Remove and Install
- Disconnect Tab Retainer Connectors
- Disconnecting Spring Wire Clip Connectors
- Replace DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Connectors
- Install DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Contacts
- Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector
- Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contacts
- Remove Connector Body from Blade Terminals
- Section 9020 - POWER TRAIN
- Group 05 - Theory of Operation
- Track Adjuster and Recoil Spring Operation
- Propel Gearbox Operation
- Group 15 - Diagnostic Information
- Diagnose Undercarriage Components Malfunctions
- Measure Swing Bearing Wear
- Section 9025 - HYDRAULIC SYSTEM
- Group 05 - Theory of Operation
- Hydraulic System Diagram and Operation
- Pilot System Diagram and Operation
- Pilot Pump, Pressure Regulating Valve and Filter Operation
- Pilot Control Shut-Off Valve Operation
- Pilot Controller Operation
- Propel Pilot Controller Operation
- Pilot Operation of Control Valve Operation
- Pilot Signal Manifold Operation
- Hydraulic Pump and Drive Gearbox Operation
- Hydraulic Pump Regulator Operation
- Engine Speed Sensing Control Circuit Operation
- Control Valve Operation
- Control Valve Check Valves Identification And Operation
- System Relief and Power Boost Valve Circuit Operation
- Circuit Relief Valve Operation
- Propel Flow Combiner Valve Operation
- Arm Regenerative Valve Circuit Operation
- Bucket and Boom Regenerative Valve Circuit Operation
- Boom and Arm Reduced Leakage Valve Operation
- Swing Priority Flow Rate Valve Circuit Operation
- Bucket Flow Rate Valve Circuit Operation
- Swing Gearbox Operation
- Swing Motor, Crossover Relief Valve, and Make-up Check Valve Operation
- Swing Motor Park Brake Release Circuit Operation
- Rotary Manifold Operation
- Propel Motor Operation
- Propel Motor Speed Circuit Operation
- Cylinder Operation
- Return Filter Operation
- Hydraulic System Circuit Symbols
- Hydraulic System Schematic
- Group 15 - Diagnostic Information
- Diagnose Electronic and Control Valve Component Malfunctions
- Diagnose Hydraulic System Malfunctions
- Diagnose Pilot Circuit Malfunctions
- Diagnose Dig Circuit Malfunctions
- Diagnose Swing Circuit Malfunctions
- Diagnose Propel System Malfunctions
- Control Valve Line Identification
- Swing Motor Line Identification
- Hydraulic Pump 1, Hydraulic Pump 2 and Pilot Pump Line Identification
- Propel Hydraulic System Line Connection
- Pilot Controllers-to-Pilot Signal Manifold Line ConnectionExcavator and Backhoe Patterns
- Pilot Signal Manifold-to-Control Valve Line Connection
- Group 25 - Tests
- JT05801 Clamp-On Electronic Tachometer Installation
- JT05800 Digital Thermometer Installation
- JT02156A Digital Pressure/Temperature Analyzer Installation
- Hydraulic Oil Filter Inspection Procedure
- Hydraulic Oil Cleanup Procedure Using Portable Filter Caddy
- Hydraulic System Warm-Up Procedure
- Cylinder Drift TestBoom, Arm and Bucket
- Pilot Pressure Regulating Valve Test and Adjustment
- Valve Spool Actuating Pilot Pressure Test
- System Relief and Power Boost Valve Test and Adjustment
- Circuit Relief Valve Test and Adjustment
- Swing Motor Crossover Relief Valve Test and Adjustment
- Propel Motor Crossover Relief Valve Test and Adjustment
- Power Boost, Propel Speed and Arm Regenerative Solenoid Valve Test and Adjustment
- Hydraulic Pump Regulator Test and AdjustmentMinimum Flow
- Hydraulic Pump Regulator Test and AdjustmentMaximum Flow
- Hydraulic Pump Regulator Test and AdjustmentEngine Pulldown
- Hydraulic Pump Flow Test
- Swing Motor Leakage Test
- Propel Motor Leakage Test
- Section 9031 - HEATING AND AIR CONDITIONING
- Group 05 - Theory Of Operation
- Air Conditioning System Cycle Of Operation
- Group 15 - Diagnostic Information
- Diagnose Air Conditioning System Malfunctions
- Diagnose Heater System Malfunctions
- Air Conditioning Diagnostic Trouble Code Check
- Air Conditioner Component Location
- Heater Component Location Diagram
- Group 25 - Tests
- Visual Inspection Of All Components
- Lines and Hoses Check
- Air Conditioner Compressor Check
- Condenser Check
- Heater/Evaporator Core Check
- Freeze Control Switch Capillary Tube Check
- Cab Door and Window Seals Check
- Filter Check
- Lines and Hoses Check
- Air Conditioner Compressor Check
- Condenser Check
- Heater/Evaporator Core Check
- Freeze Control Switch Capillary Tube Check
- Cab Door and Window Seals Check
- Filter Check
- R134a Air Conditioning System Test
- Air Conditioning Compressor Clutch Test
- Refrigerant Leak Test
- Refrigerant Hoses and Tubing Inspection
- Air Conditioner Compressor Belt Check and Adjustment
- Section 9900 - DEALER FABRICATED TOOLS
- Group 99 - Dealer Fabricated Tools
- DFT1218 Split Flange Hose Cap
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DESCRIPTION:
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CONTENTS:
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