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John Deere 290GLC Excavator (PIN 1FF290GX__E705001-) Construction & Forestry Service Repair Workshop Manual PDF Download (Pub. TM12178)
Table of contents:
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- FOREWORD
- TECHNICAL INFORMATION FEEDBACK FORM
- Section 00 - GENERAL INFORMATION
- Group 0001 - Safety
- Recognize Safety Information
- Follow Safety Instructions
- Operate Only If Qualified
- Wear Protective Equipment
- Avoid Unauthorized Machine Modifications
- Add Cab Guarding For Special Uses
- Inspect Machine
- Stay Clear of Moving Parts
- Avoid High-Pressure Fluids
- Avoid High-Pressure Oils
- Work In Ventilated Area
- Prevent Fires
- Prevent Battery Explosions
- Handle Chemical Products Safely
- Decommissioning: Proper Recycling and Disposal of Fluids and Components
- Exhaust Filter Ash Handling and Disposal
- Prepare for Emergencies
- Clean Debris from Machine
- Use Steps and Handholds Correctly
- Start Only From Operator′s Seat
- Use and Maintain Seat Belt
- Prevent Unintended Machine Movement
- Avoid Work Site Hazards
- Keep Riders Off Machine
- Avoid Backover Accidents
- Inspect and Maintain ROPS
- Avoid Machine Tip Over
- Use Special Care When Lifting Objects
- Add and Operate Attachments Safely
- Park and Prepare for Service Safely
- Service Cooling System Safely
- Remove Paint Before Welding or Heating
- Make Welding Repairs Safely
- Drive Metal Pins Safely
- Clean Exhaust Filter Safely
- Group 0003 - Torque Values
- Metric Bolt and Cap Screw Torque Values
- Additional Metric Cap Screw Torque Values
- Unified Inch Bolt and Cap Screw Torque Values
- Service Recommendations for 37° Flare and 30° Cone Seat Connectors
- Service Recommendations for O-Ring Boss Fittings
- Service Recommendations For Flared ConnectionsStraight or Tapered Threads
- Service Recommendations For Flat Face O-Ring Seal Fittings
- O-Ring Boss Fittings In Aluminum Housing Service RecommendationsExcavators
- O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations
- O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations
- O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations
- Service Recommendations for Metric Series Four Bolt Flange Fitting
- Service Recommendations For Inch Series Four Bolt Flange Fittings
- Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations
- Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings
- Service Recommendations For O-Ring Boss Fittings With Shoulder
- Metric 24° O-Ring Seal DIN 20078 Service Recommendations
- Section 0100 - TRACKS
- Group 0130 - Track System
- Track Roller Remove and Install
- Track Roller Disassemble and Assemble
- Track Roller Pressure Test
- Track Carrier Roller Remove and Install
- Metal Face Seals Repair
- Track Shoe Remove and Install
- Track Chain Remove and Install
- Track Chain Disassemble and Assemble
- Track Chain Repair
- Sprocket Remove and Install
- Front Idler Remove and Install
- Front Idler Disassemble and Assemble
- Track Adjuster and Recoil Spring Remove and Install
- Track Adjuster and Recoil Spring Disassemble and Assemble
- Track Adjuster Cylinder Disassemble and Assemble
- Section 02 - AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS
- Group 0250 - Axle Shaft, Bearings, and Reduction Gears
- Travel Gearbox Remove and Install
- Travel Gearbox Disassemble and Assemble
- Group 0260 - Hydraulic System
- Travel Motor and Park Brake Remove and Install
- Travel Motor and Park Brake Disassemble and Assemble
- Travel Motor Cover Disassemble and Assemble
- Travel Motor and Park Brake Start-Up Procedure
- Section 0400 - ENGINE
- Group 0400 - Removal and Installation
- Engine Remove and Install
- Section 0500 - ENGINE AUXILIARY SYSTEM
- Group 0510 - Cooling Systems
- Radiator Remove and Install
- Hydraulic Oil Cooler Remove and Install
- Charge Air Cooler Remove and Install
- Fuel Cooler Remove and Install
- Cooling Package Remove and Install
- Fan, Fan Guard, and Fan Shroud Remove and Install
- Serpentine Belt Remove and Install
- Coolant Surge Tank Remove and Install
- Group 0520 - Intake System
- Air Cleaner Remove and Install
- Group 0530 - External Exhaust System
- Exhaust Tube Remove and Install
- JDG11335 Bellows Alignment Fixture
- Exhaust Bellows Alignment Procedure
- Diesel Particulate Filter (DPF) Remove and Install
- Exhaust Filter Remove and Install
- Group 0560 - External Fuel Supply Systems
- Fuel Tank Remove and Install
- Primary Fuel Filter and Water Separator Remove and Install
- Final Fuel Filter Remove and Install
- Auxiliary Fuel Filter Remove and Install (If Equipped)
- Section 0700 - DAMPENER DRIVE (FLEX COUPLING)
- Group 0752 - Elements
- Damper Drive (Flex Coupling) Remove and Install
- Section 1700 - FRAME OR SUPPORTING STRUCTURE
- Group 1740 - Frame Installation
- Welding On Machine
- Welding Repair of Major Structure
- Group 1749 - Chassis Weights
- Counterweight Remove and Install
- Section 1800 - OPERATOR′S STATION
- Group 1800 - Removal and Installation
- Cab Remove and Install
- Group 1810 - Operator Enclosure
- Windshield Remove and Install
- Windshield Disassemble and Assemble
- Sliding Windows Remove and Install
- Windowpanes Remove and Install
- Windowpanes Dimensions
- Group 1821 - Seat and Seat Belt
- Seat Remove and Install
- Seat Belt Remove and Install
- Mechanical Suspension Seat Disassemble and Assemble
- Air Suspension Seat Disassemble and Assemble
- Left and Right Console Covers Remove and Install
- Group 1830 - Heating and Air Conditioning
- Refrigerant Cautions and Proper Handling
- Flush and Purge Air Conditioner System
- R134a Refrigerant Oil Information
- R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure
- R134a Compressor Oil Charge Check
- R134a Compressor Oil Removal
- Recover R134a Refrigerant
- Evacuate R134a System
- Charge R134a System
- Compressor Remove and Install
- Condenser Remove and Install
- Heater and Air Conditioner Remove and Install
- Receiver-Dryer Remove and Install
- Section 3300 - EXCAVATOR
- Group 3302 - Buckets
- Bucket Remove and Install
- Adjust Bucket Pivot End Play
- Bucket Pin-Up Data
- Group 3340 - Frames
- Bucket Links Remove and Install
- Arm Remove and Install
- Boom Remove and Install
- Inspect Pins, Bushings and BossesFront Attachment
- Bushings and Seal Remove and Install
- Group 3360 - Hydraulic System
- Apply Vacuum to Hydraulic Oil Tank
- Hydraulic Oil Cleanup Procedure Using Portable Filter Caddy
- Pump 1 and 2 Remove and Install
- Pump 1 and 2 Disassemble and Assemble
- Pump 1 and 2 Inspection
- Pump 1 and 2 Start-Up Procedure
- Pump 1 and 2 Regulator Remove and Install
- Pump 1 and 2 Regulator Disassemble and Assemble
- Pilot Pump Remove and Install
- Pilot Pump Disassemble and Assemble
- Pilot Pressure Regulating Valve and Filter Remove and Install
- Pilot Pressure Regulating Valve and Filter Disassemble and Assemble
- Pilot Shutoff Solenoid Valve Remove and Install
- Pilot Shutoff Solenoid Valve Disassemble and Assemble
- Fan Drive Pump Remove and Install
- Fan Drive Motor Remove and Install
- Fan Drive Motor Disassemble and Assemble
- Fan Drive Motor Solenoid Valves Remove and Install
- Solenoid Valve Manifold Remove and Install
- Solenoid Valve Remove and InstallPower Dig (SG), Travel Speed (SI), Arm Regenerative (SC), and Dig Regenerative (SF) Valves
- Solenoid Valve Disassemble and AssemblePower Dig (SG), Travel Speed (SI), Arm Regenerative (SC), and Dig Regenerative (SF) Valves
- Pilot Valve (Left and Right) Remove and Install
- Pilot Valve (Left and Right) Disassemble and Assemble
- Travel Pilot Valve Remove and Install
- Travel Pilot Valve Disassemble and Assemble
- Pilot Signal Manifold Remove and Install
- Pilot Signal Manifold Disassemble and Assemble
- Control Valve Remove and Install
- Control Valve Halves Disassemble and Assemble
- Control Valve (5-Spool) Disassemble and Assemble
- Control Valve (4-Spool) Disassemble and Assemble
- Hydraulic Oil Tank Remove and Install
- Hydraulic Oil Tank Disassemble and Assemble
- Restriction Valve Remove and Install
- Hydraulic Oil Cooler Bypass Valve Remove and Install
- Boom Cylinder Remove and Install
- Boom Cylinder Disassemble and Assemble
- Arm Cylinder Remove and Install
- Arm Cylinder Disassemble and Assemble
- Bucket Cylinder Remove and Install
- Bucket Cylinder Disassemble and Assemble
- Hydraulic Cylinder Bleed Procedure
- Section 4300 - SWING OR PIVOTING SYSTEM
- Group 4350 - Mechanical Drive Elements
- Swing Gearbox Remove and Install
- Swing Gear Case Disassemble and Assemble
- Swing Gearbox Start-Up Procedure
- Upperstructure Remove and Install
- Swing Bearing Remove and Install
- Swing Bearing Disassemble and Assemble
- Swing Bearing Upper Seal Install
- Swing Bearing Lower Seal Install
- Group 4360 - Hydraulic System
- Center Joint Remove and Install
- Center Joint Disassemble and Assemble
- Center Joint Air Test
- Swing Motor and Park Brake Remove and Install
- Swing Motor and Park Brake Disassemble
- Swing Motor and Park Brake Inspection
- Swing Motor and Park Brake Assemble
- Swing Motor and Park Brake Start-Up Procedure
- Crossover Relief Valve and Make-Up Check Valve Remove and Install
- Make-Up Check Valve Disassemble and Assemble
- Swing Park Brake Check Valve and Orifice Remove and Install
- Section 9900 - DEALER FABRICATED TOOLS
- Group 9900 - Dealer Fabricated Tools
- DF1063 Lift Bracket
- ST4920 Track Recoil Spring Disassembly and Assembly Tool
- DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool
- DFT1110 Spacer
- DFT1130 Adapter
- DFT1036A Travel Gearbox Nut Wrench
- DF1038 Torque Adapter
- DFT1109 Holding Bar
- Center Joint (Rotary Manifold) Lifting Tool
- DFT1144 Guide Pin
- DFT1119 Pump Support
- DFT1351 Swing Gear Case Nut Spanner Wrench
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DESCRIPTION:
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CONTENTS:
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