Service manual for the Suzuki DF90, 100, 115 and 140 four stroke outboard motors.

This manual contains an introductory description on SUZUKI Outboard motor DF90/100/115/140 and procedures for the inspection, service and overhaul of its main components.

A small sample of some of the topics covered in this manual are: starter, starter solenoid, internal wiring harness, stator, regulator, drive assembly, ignition coils, starter switch, spark plugs, timer base, propellor, impeller, thermostat, housings, water pump, poppet relief valves, hose elbow, carburetor, fuel pump, needle, seat, fuel line assembly, floats, fuel water separator, cylinder, seal kit, gearcase, gears, gear set, inline pistons, piston sleeves, powerhead gasket, pistons, head gasket, bearings, connecting rods, piston rings, crankshaft, crankshaft seal, cables, reed plate, rewind springs, water jacket gaskets, pin bearings, crank bearings, air box, exhaust baffle, oil filter, starter pawl, exhaust leg, rubber sleeves, circlip, exhaust manifold, piston wristpins, water passage gaskets, split bearings, starter gears, thermostat gaskets, pull start rope, bulk seal, handle, deflector hose, shift housing, cover, intake manifold, retainer gaskets, power tilt motor gaskets, relief port, cylinder head o-ring, solenoid, oil seals, wiper gaskets, grommets, dipstick, molded seal, screws, filter bowl gaskets, shift rod washers, shift rod, water pump screws, reed plate gaskets, intake manifold gasket, reed box gasket, rewind springs, pwerhead base gaskets, water jacket gaskets, wrist pin, upper crank bearings, piston circlips, center main bearings, starter gears, thermostat regulators, thermostat gaskets, float bowl gaskets, shift housing seal, bypass cover gaskets, bypass cover, impeller housing seal, retainers, gearcase cover, gearcase, gearing, lower gearcase gaskets, relief port, rectifier mounting gaskets, pivot cap cover gaskets, solenoid cover gaskets, upper gearcase dipstick gaskets, dipstick, stainless steel bolts, nuts, molded seals, washer housings, brush holder assembly, timing lights, stop switch, switch box, stator, seal dampers, pump housings, insert cups, hose clamps, primer bulbs, hose clamps, pump assembly, diaphragm, fuel connectors, pump diaphragm, water sensor probe, propellor shafts, connectors, prop nut, oil seals, nut hardware, anodes, control cables, oil warning module, power trim relays, trigger assemblies, voltage regulator, temperature senders, pump bases, water coupling assembly, water tube guide, inline piston rings, connecting rod crank end bearings, dva tester, brush and spring, carburetor adapter flange gasket, flange, drain plug, lower wear plate gasket, o-rings, tab washers, cylinder drain reed plate, reed plate gasket, primer, contact set, condenser, internal wiring harness, power trim relays, starter drive assembly, starter solenoid, timer base, relief valve, by pass cover gasket, wrist pins, thermostats, pins, bearing, seals, gear sets, connecting rod, needles, float and much more.

Book marked chapters for easy navigation allowing you to identify exact repair service procedures in the quickest time possible.

Notes, cautions and warnings throughout each chapter pinpoint critical service information.

Numbered instructions guide you through every repair procedure in a step-by-step fashion.

Bold figured numbers help you quickly match illustrations with instructions.

Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure.

Numbered table of contents easy to use so that you can find the information you need fast.

Manual Language: English
File Format: PDF
File Delivery: PDF (Instant Download)
Pages:616

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