THIS IS FOR ENGINE ONLY!

This is an E-Z-GO Professional Engine Shop and Service Parts Manual that will guide you in any steps from lubricating to more complicated steps like rebuilding the engine .

If you own a E-Z-GO, you must have this repair Manual in hand to do the repairs yourself and save lot of money.

You will get all the information you need for repair, maintenance or rebuild your E-Z-GO ENGINE.

Note: If you want to print the manual you will need to start printing from page 3. There are no printing restrictions in file and not sure why this happens.

TABLE OF CONTENTS

ENGINE DISASSEMBLY

CYLINDER HEAD REMOVAL
Air Cleaner
Carburetor
Coil and Bracket
Blower Housing
Exhaust Manifold
Rear Cylinder Baffle
Front Timing Belt Cover
Idler, Timing Belt and Cam Gear
Rear Timing Belt Cover
Front Cylinder Baffle
Rocker Cover and Gasket
Rocker Assembly and Cam Shaft
Cylinder Head and Gasket
Valves
Valve Guides

ENGINE DISASSEMBLY

CRANKCASE DISASSEMBLY
Oil Filter
Fan Hub
Pulser Coil
Oil Pressure Switch
Oil Pump
Crankcase End Cover
End Cover Gasket and Oil Feed O-Ring
Balancer Shaft
Pistons
Crankshaft
Balancer and Crankshaft Seals
Balancer Shaft and Crankcase Bearings
PCV Valve
Crankcase End Cover
Piston and Connecting Rod
Crankshaft Bearing


ENGINE MEASUREMENTS AND SPECIFICATIONS

ENGINE MEASUREMENTS AND SPECIFICATIONS
Check Flatness of Crankcase, End Cover and Cylinder Head
Crankcase Cylinder Bores
Crankcase and End Cover Crankshaft Bearing Bores
Crankshaft Journals and Gear
Crankcase and End Cover Balancer Shaft Bearing Bores
Balancer Shaft Journals and Gear
Piston
Wrist Pin
Connecting Rod
Cylinder Head Cam and Rocker Shaft Bores
Valves Guides and Seats
Valves and Valve Springs
Camshaft
Rocker Shaft and Rocker Arms
Piston Ring Gap
Torque Specifications

ENGINE REASSEMBLY

CRANKCASE ASSEMBLY
Honing the Cylinder Bores
Pistons and Connecting Rods
Piston Rings
Crankcase End Cover
Crankcase Bearings
Crankshaft Bearing
Crankshaft and Balancer Shaft Seals
Crankshaft
Pistons
Balancer Shaft
Checking Crankshaft and Balancer Shaft Endplay
End-Play Spacers
Oil Feed O-Ring
Crankcase End Cover Gasket
Crankcase End Cover
Oil Pump Gear Rotors

Oil Pressure Switch
Pulser Coil
Fan Hub
Pulser Coil and Air Gap
PCV Valve
Oil Filter

ENGINE REASSEMBLY

CYLINDER HEAD ASSEMBLY
Valve Guides
Cutting the Valve Seats
Lapping the Valves
Valve Stem Seals
Valves
Cylinder Head
Camshaft
Rocker Assembly
Rear Timing Belt Cover
Drive and Cam Pulleys, Idler and Timing Belt
Front Timing Belt Cover
Front Cylinder Baffle
Rear Cylinder Baffle
Exhaust Manifold and Gasket
Blower Housing
Coil and Mounting Bracket
Valve Adjustment
Spark Plugs
Rocker Cover
Carburetor

ILLUSTRATED PARTS BREAKDOWN

ILLUSTRATED PARTS BREAKDOWN
Engine Illustrations
Engine Parts List

SERVICE TOOLS
CYLINDER HEAD REMOVAL
CRANKCASE DISASSEMBLY
ENGINE MEASUREMENTS AND SPECIFICATIONS
CRANKCASE ASSEMBLY
CYLINDER HEAD ASSEMBLY

Covered Models:

1992-2007
295CC
350CC

Included:

Engine Shop and Repair Manual