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YANMAR 3JH2E 3JH2TE MARINE DIESEL ENGINE SERVICE MANUAL

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10.6004 MB PDF File

YANMAR 3JH2 SERIES MARINE DIESEL ENGINE WORKSHOP SERVICE MANUAL

(PDF FORMAT)



3JH2E

3JH2-TE




CONTENTS

CHAPTER 1 GENERAL

https://www.tradebit.comerior Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

https://www.tradebit.comcifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

https://www.tradebit.comine Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

https://www.tradebit.comformance Curves . . . . . . . . . . . . . . . . . . . . . . . 1-10

https://www.tradebit.coming Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

CHAPTER 2 BASIC ENGINE PARTS

https://www.tradebit.cominderBlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

https://www.tradebit.cominder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

https://www.tradebit.comton and Piston Pins . . . . . . . . . . . . . . . . . . . . . . 2-11

https://www.tradebit.comnecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

https://www.tradebit.comankshaft and Main Bearing . . . . . . . . . . . . . . . . 2-18

https://www.tradebit.comshaft and Tappets. . . . . . . . . . . . . . . . . . . . . . 2-21

https://www.tradebit.coming Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24

https://www.tradebit.comwheel and Housing . . . . . . . . . . . . . . . . . . . . . . 2-26

CHAPTER 3 FUEL INJECTION EQUIPMENT

https://www.tradebit.coml Injection Pump Service Data . . . . . . . . . . . . . . 3-1

https://www.tradebit.comernor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

https://www.tradebit.comassembly Reassembly and Inspection of Fuel

Injection Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

https://www.tradebit.comustment of Fuel Injection Pump and Governor . . 3-21

https://www.tradebit.coml Feed Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27

https://www.tradebit.comlInjection Nozzle . . . . . . . . . . . . . . . . . . . . . . . 3-29

https://www.tradebit.comubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33

https://www.tradebit.comls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35

https://www.tradebit.coml Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37

https://www.tradebit.coml Tank (Optional). . . . . . . . . . . . . . . . . . . . . . . . 3-38

CHAPTER 4 INTAKE AND EXHAUST SYSTEM

https://www.tradebit.comake and Exhaust System . . . . . . . . . . . . . . . . . . 4-1

https://www.tradebit.comrbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

https://www.tradebit.coming Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

CHAPTER 5 LUBRICATION SYSTEM

1. Lubrication System . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

https://www.tradebit.come Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

https://www.tradebit.come Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

https://www.tradebit.com Pressure Control Valve . . . . . . . . . . . . . . . . . . . 5-8

https://www.tradebit.come Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

https://www.tradebit.comton Cooling Nozzle . . . . . . . . . . . . . . . . . . . . . . 5-10

https://www.tradebit.comary Waste Oil Pump (Optional). . . . . . . . . . . . . 5-11

CHAPTER 6 COOLING WATER SYSTEM

https://www.tradebit.comling Water System . . . . . . . . . . . . . . . . . . . . . . 6-1

https://www.tradebit.com Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

https://www.tradebit.comsh Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

https://www.tradebit.comt Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

https://www.tradebit.comssure Cap and Sub Tank . . . . . . . . . . . . . . . . . 6-12

https://www.tradebit.comrmostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14

https://www.tradebit.comgston Cock (Optional) . . . . . . . . . . . . . . . . . . . 6-16

https://www.tradebit.com Water Filter (Optional) . . . . . . . . . . . . . . . . . . 6-17

https://www.tradebit.comge Pump and Bilge Strainer (Optional) . . . . . . . 6-18

CHAPTER 7 REDUCTION AND REVERSING GEAR

KM3A

https://www.tradebit.comstruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

https://www.tradebit.comfting Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

https://www.tradebit.compection And Servicing . . . . . . . . . . . . . . . . . . . . 7-12

https://www.tradebit.comassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22

https://www.tradebit.comssembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25

KM3P1,KM3P3,KM35P1

https://www.tradebit.comstruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29

https://www.tradebit.comfting Device . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35

https://www.tradebit.compection And Servicing . . . . . . . . . . . . . . . . . . . . 7-40

https://www.tradebit.comassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-48

https://www.tradebit.comssembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-53

CHAPTER 8 REMOTE CONTROL

https://www.tradebit.comote Control System . . . . . . . . . . . . . . . . . . . . . . 8-1

https://www.tradebit.comote Control Installation . . . . . . . . . . . . . . . . . . . 8-2

https://www.tradebit.comote Control Inspection . . . . . . . . . . . . . . . . . . . 8-5

https://www.tradebit.comote Control ADJUSTMENT. . . . . . . . . . . . . . . . 8-6

https://www.tradebit.comassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13

CHAPTER 9 ELECTRICAL SYSTEM

https://www.tradebit.comctrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

https://www.tradebit.comtery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5

https://www.tradebit.comrter Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8

https://www.tradebit.comernator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-24

https://www.tradebit.comtrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . 9-34

https://www.tradebit.comning Devices . . . . . . . . . . . . . . . . . . . . . . . . . . 9-36

https://www.tradebit.com Heater (Optional) . . . . . . . . . . . . . . . . . . . . . . . 9-39

https://www.tradebit.comctric Type Engine Stop Device (Optional) . . . . . 9-40

https://www.tradebit.comhometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-42

https://www.tradebit.comernator 12V/80A(Optional) . . . . . . . . . . . . . . . . . 9-45

CHAPTER 10 DISASSEMBLY AND REASSEMBLY

https://www.tradebit.comassembly and Reassembly Precautions . . . . . . 10-1

https://www.tradebit.comassembly and Reassembly Tools . . . . . . . . . . . 10-2

https://www.tradebit.comassembly and Reassembly . . . . . . . . . . . . . . . . 10-9

https://www.tradebit.comt/nut Tightening Torque. . . . . . . . . . . . . . . . . . 10-32

https://www.tradebit.comt Running . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-33

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