16 S 151
8 S 151
ZF ECOSPLIT TRANSMISSION GEARBOX WORKSHOP REPAIR MANUAL
Removing components/range-change ..................................
Plastic pipes .............................................................................
Output flange ...........................................................................
Cover ........................................................................................
5/2-way valve ...........................................................................
Shift cylinder for range-change ...............................................
Housing/range-change ............................................................
Planet gear train with synchronizer..........................................
Assembling planet gear train with range-change synchronizer
Assembling range-change /housing/output flange/piston ........
Removing components from centre housing .......................
Splitter (GV) cylinder ..............................................................
Shift housing ............................................................................
Shift housing, friction-optimized version ................................
Shift mechanism/selector patterns ...........................................
Removing components from clutch housing........................
Release fork .............................................................................
Connection plate with integral pump.......................................
Clutch housing .........................................................................
Removing components ...........................................................
Removing components/clutch housing ....................................
Splitter shift rail /centre housing .............................................
Removing shafts.......................................................................
Removing components/centre housing ...................................
Input shaft ................................................................................
Mainshaft .................................................................................
Assembling synchronizer .........................................................
Version ZF-BK.........................................................................
Version ZF-D ...........................................................................
Layshaft....................................................................................
Installing components ...................................................
Centre housing ...............................................................
Clutch housing ................................................................
Synchronizer/wear limits..............................................
Determining wear limit (except 1st and 2nd gears) ........
Determining wear limit (1st and 2nd gears)....................
Adjusting mainshaft......................................................
Selecting thrust washer and shim, straight-cut version...
Selecting thrust washer and shim, helical-cut version ....
Installing shafts .............................................................
Installing input shaft, mainshaft, layshaft and shift rails
Splitter shift fork...........................................................
Adjusting shift fork .........................................................
Clutch housing/centre housing ....................................
Fitting clutch housing to centre housing ........................
Adjusting shafts.............................................................
Input shaft ......................................................................
Layshaft...........................................................................
Fitting clutch housing components..............................
Connection plate with integral pump..............................
Release fork ....................................................................
Fitting centre housing components..............................
Reverse idler gear/reverse idler pin.................................
Cylinder...........................................................................
5/2-way valve ..................................................................
Compressed air test for piston and splitter cylinder........
Injection pipe .................................................................
Fitting complete range-change ....................................
Fitting components........................................................
Shift housing ...................................................................
Plastic pipes ....................................................................
Compressed air test on breather .................................