Original Illustrated Factory Workshop Service Manual for Jungheinrich Fork Truck Type DFG/TFG 425S-435S.

Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
DFG 425S (from 11.2014)
DFG 430S (from 11.2014)
DFG 435S (from 11.2014)
TFG 425S (from 11.2014)
TFG 430S (from 11.2014)
TFG 435S (from 11.2014)

Language: English
Format: ZIP, Contained Set of PDF Manuals:
Service manual, PDF, 672 Pages
Contents:
Safety Information
Component Layout
Technical Specifications
Operating instructions
Circuit Diagrams (Electrical / Hydraulic)
System Messages
Special Tools
BUS Systems Used
Parking Brake
- Parking brake disassembly
- Parking brake assembly
- Parking brake release
Misc. Electrical
- Fuses
Relay
- Connector Overview
Measuring Adapter
Controls
- ISM Online (service manual)
- ISM Online (operating instructions)
- ISM Online Component Assembly
Truck Lighting
- Beacon (LED)
LPG System
- Impco LPG System
- Liquid Gas Container
- Maintenance, Testing and Adjustment
Controls
- Twin Pedal
Hydrostatic Drive System
- Wheel Motor
- Variable Displacement Pump
Cooling System
- TFG Cooling System
- DFG Cooling System
Internal Combustion Engines
- DFG
-TFG
DFG Combustion Engine
- Starter motor / threephase alternator
- Injection system
- Exhaust return line
- Suction pipe
- Sensors and actuators
- Belt drive
- Assembly/disassembly
- Sealing flange and flywheel
- Charge-air system
- Particle filter
- Cooler design
- Engine set points
TFG Combustion Engine
- Starter motor / threephase alternator
- TFG belt drive
- TFG assembly/disassembly
- TFG lubrication
- TFG seals
- Cooler design
Labelling / Documentation
Operator Position
Covers / Panel
- Engine Bonnet
Windscreens
- Sliding Windows
- Operating Instructions
- Circuit Diagrams
- Armrest
- Seat heating control unit
Hydraulic system
- Valve block
- Hydraulic System (filling and bleeding)
Lift mast
- Securing the Mast
- Lift masts with canted support rollers
- Load chains
Load handler
- Forks
- Adjustment of fork carriage height
Controls
- SOLO-PILOT
- MULTI-PILOT
- DUO-PILOT
- Hydraulic functions requiring acknowledgement
Commissioning
- Starting the truck for the first time (see Operating Instructions, Chapter C).
Maintenance
- LPG systems - maintenance, testing and adjustment
DFG maintenance
- Regular safety inspection (at least annually)
- Maintenance checklist A
- Maintenance checklist B
- Maintenance checklist C
TFG maintenance
- Regular safety inspection (at least annually)
- Maintenance checklist A
- Maintenance checklist B
- Maintenance checklist C
Steer axle
- Steer axle
Mechanical Components
- Steering column

Operating Manual, PDF, 263 Pages