Original Illustrated Factory Workshop Service Manual for Jungheinrich Electric Lift Truck Type EFG 425-430.

Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
425 (11.2009-03.2012)
425K (11.2009-03.2012)
425KS (11.2009-03.2012)
425S (11.2009-03.2012)
430 (11.2009-03.2012)

Format: PDF, 499 Pages
Language: English

Contents:
Safety Instructions
Component Layout
Technical Specifications
Operating Instructions
Circuit Diagrams (Electrical / Hydraulic)
System Messages
General Tightening Torques
-Minimum braking and braking distance measurement (see service manual D 6360.03)
-Guidelines for installing brake pipe lines (see service manual D 6360.16)
-Parking brakes (see service manual D 6360.21)
Wheel Brake
-Multi-plate disassembly
Brake System
-Service Brake Structure
-Parking Brake Structure / Manual Release
-Main brake cylinder (single stage) (see service manual D 4001)
-Brake Release
-Spring Loaded Cylinder Disassembly / Assembly
Notes on how to avoid accidents and material damage during maintenance,
test and repair work on industrial trucks with electronic components (see service manual J 6900.09)
Switches I Switch Mechanism
-Contactors, Charging Contactor Operation
Misc. Electrical
-Block Diagram
-Traction and Lift Drive System
-Threephase Controller Operation
-Traction and Lift Controller Functional Description
-Traction and Lift Controller Disassembly
-Fuses, see operating instructions, "Electrical Fuses"
Wiring
-Connector Pin Assignment
Electric Motor
- Drive Motor
-Speed Sensor Replacement
-Sensor Bearings (faults and possible causes)
Electrical System
-Traction and Lift Drive System Threephase Controller Operation
-Traction and Lift Controller Functional Description
-Traction and Lift Controller Disassembly / Assembly
Mechanical Transmission
- Drive Unit Structure
-Drive Unit Disassembly
-Drive Axle Disassembly Controls
-Travel Switch / Accelerator Pedal
Operator Position
-Armrest
Chassis and basic truck
-Auxiliary weight disassembly
Hydraulic System ...
Mast, mechanical....
Load Handler
-Forks (see service manual G1 6401.01) Mast Tilt
-Cylinders
Electrical System
-Sensors (faults and possible causes)
-Traction and Lift Drive System Threephase Controller Operation
-Traction and Lift Controller Functional Description
-Traction and Lift Controller Disassembly / Assembly
-Mast Disassembly
-Chains (for chain elongation testing see service manual G 6355.01)
-Mast rollers (for masts with angled backing rollers see service manual G 6233.01)
- Pump Motor / Pump / Pressure Filter Structure
-Hydraulic System Disassembly (service manual I 5006)
-Valve Block
Maintenance
- Notes on how to avoid malfunctions and material damage when cleaning an industrial truck (see service manual Z 0000.15)
- Notes on how to avoid accidents and material damage during maintenance, test and repair work on industrial trucks with electronic components (see service manual J 6900.09)
- Regular safety inspection (at least annually)
-Maintenance checklist B
-Maintenance checklist C
-Maintenance checklist (cold store) B
-Maintenance checklist (cold store) C
-Starting the Truck
-Using the Truck for the First Time (see operating instructions, "Transport and Commissioning").