Haynes Chevrolet Engine Overhaul Manual PDF

Chapter 1 Introduction
How to use this repair manual 5
What is an overhaul? 6
Engine identification 7
Parts interchangeability 11
Buying parts 20

Chapter 2 Tools and equipment
A place to work 21
Tools and equipment 24
Fasteners 72
Component disassembly 78
Gasket sealing surfaces 78
Hose removal tips 79
Automotive chemicals and lubricants 79
Safety first! 82

Chapter 3 Diagnosing engine problems
General information 87
Reading symptoms 88
Measuring oil consumption 88
Diagnostic checks 89
Is the engine worth rebuilding? 104

Chapter 4 Preparing for an overhaul
Preparing to remove the engine 107
Removing the engine 109
Removing the external engine components 123

Chapter 5 Overhauling the cylinder heads
Removing the cylinder heads 133
Rebuilding the cylinder heads 135
Inspecting the valve springs 147
Assembling the heads 148
Installing the heads 150
Installing the valve train 152

Chapter 6 Overhauling the engine block
Disassembly 1 53
Cleaning and inspection 160
Machine shop procedures 174
Choosing piston rings and honing the cylinders 178
Reassembly 179

Chapter 7 Reassembling and installing the engine
Introduction 191
Replacing the front transmission seal 191
Assembling the engine 194
Installing the engine 210
Starting the engine 212
Breaking in the engine 213

Chapter 8 Related repairs
Carburetor overhaul 215
Distributor overhaul 217
Fuel pump overhaul 220
Starter overhaul 220
Alternator overhaul 228

Chapter 9 Improving performance and economy
Introduction 233
Camshaft selection 238
Exhaust modifications 246
Ignition systems 251
Intake manifolds 252
Carburetors 255
Making it all work together 259
Engine swaps 259

Glossary 261

Index 275